APPROACH AND METHODOLOGY OF A BUILDING CONSTRUCTION
APPROACH AND METHODOLOGY
In this section, we
describe the technical approach and methodology, work plan of the technical
components of the assignment, “Development of Commercial building on the Land
of “99 Karim Chamber” at Motijheel under BJMC through share Basis”. In addition,
we describe the structure and composition of our team assembled to meet this
assignment’s objectives.
Methodology |
Technical
Approach and Methodology:
In this sub section
we explain our understanding of the objectives of the assignment and
methodology for carrying out the activities and obtaining the expected outputs
within the overarching objective of this assignment: to develop a commercial
building on the land of 99 Karim Chamber at Motijeel under BJMC. We reproduce
each Objective given in the IFB below, and give our response directly beneath
each one:
PART-3(A) : CONSTRUCTION
Section 3(A).I :
CIVIL WORKS
Section 3(A).II :
PLUMBING AND FIRE PROTECTION WORKS
Section 3(A).II :
ELECTRICAL WORKS
INTERNAL ELECTRIFICATION
SUB-STATION
Section 3(A).I :
CIVIL WORKS
1 GENERAL
This specification
has been prepared with all possible care and diligence and every effort has
been made to cover all types of materials and items of works necessary to
complete the Project in all respect.
All workmanship and materials to be
used in the Works shall be of the best quality of their respective kinds as
specified herein. All materials used in the works shall be new and obtained
from the sources and suppliers approved by the Engineer. Materials shall comply
strictly with the requirements prescribed hereinafter or, where such
requirements are not specified in this specification, the latest issues of the
relevant Technical Standard shall be followed. All test of materials shall be
done from the laboratory/(ies) designated by the Engineer. The accuracy and
sufficiency of information furnished in this specification is not guaranteed.
It is the responsibility of the Contractor to clear any confusion or ambiguity
in this specification well ahead of submission of tender.
2 MATERIALS
The Codes and
standards specified as per IFB clause 6.5 that comply with the latest edition
of the relevant code. All materials,
testing and execution shall be in conformity with these codes and standards
unless otherwise stated in these specifications. Standard, Brand and other specification will be fixed as per
agreement of both parties.
3 TEMS OF WORKS
3.1 MOBILIZATION AND PREPARATION OF SITE
3.1.1 Construction Requirement
Before setting out
the new work and commencing foundation work the site must be cleared off of all
those described above. On clearance of site it should be roughly leveled as
required.
The trees shall be
cut and their roots totally up-rooted as directed by the Engineer’s
Representative. No tree should be cut unless it is absolutely unavoidable. All
serviceable materials obtained from the clearing will be property of the
competent authority as determined by the Engineer. Salvaged material may be
handed over by the Contractor to the local authority on instruction from the
Employer.
3.2 DISMANTLING & REMOVAL OF EXISTING STRUCTURES
3.2.1 Construction
Requirement
Before commencement
of removal/dismantling work, the structure or parts thereof shall be properly
earmarked and necessary arrangement for stabilization of the adjoining
structures shall be ensured by means of adequate shoring, shuttering, propping
and strutting. The dismantling work shall not commence until the arrangement of
safety of the adjoining structure has been insured by the Contractor, inspected
and approved by the Engineer.
The contractor shall
be solely responsible for any damage to the portion of structure which were not
intended to be dismantled and make good the damages, if any, at his own cost.
The contractor shall
comply with all safety regulations and shall furnish, erect and maintain
suitable barricades and warning signs and take such other measures as necessary
to prevent personal injury or property damage, all these barricades, warning
signs shall comply with the by-laws, regulations and provisions of BNBC 93 and
shall be to the satisfaction of Employer, Consultant and Local Authorities
concerned.
This item of work
also include cleaning and sorting out of the salvaged materials in a usable
conditions, transporting and storing neatly for use/disposal as directed by the
Engineer’s Representative. The items of dismantling works of different
structures in foundation also include all excavation, bailing out water by
pumping, drainage, bracing, shoring, etc. as found necessary and their
subsequent removal and satisfactory disposal of all materials obtained from
such excavations and backfilling to the level of original ground where
required. The contractor shall keep adequate records of all dimensional
measurements of the structures and all other information relating to them as
revealed and obtained during their work and have such measurements and
information duly endorsed by the Engineer’s Representative at site. The work
shall not start unless full measurement is recorded by the Engineers
Representative. In some special cases, however, the recording may be done after
dismantling.
The salvaged
materials before or after dismantling shall be immediately measured and
recorded in presence of Engineer’s Representative and shall be in the custody
or the Contractor until instructed to be disposed off as per instruction of
Employer/Engineer. Any loss of any dismantled material shall be recovered from
the Contractor’s bill at the recovery rate.
3.3 SITE OFFICE FACILITIES FOR THE ENGINEER
3.3.1 Description
The Contractor shall
provide and maintain site office facilities during the construction period for
Construction Management Unit of Employer and Consultant. The particulars of the
site office shall be as below:
The floor area of the
office shall be 60sqm minimum.
This office shall be
protected against weather, dust, insects, noise and other nuisance to the
satisfaction of the engineer.
The office shall be
located in a position approved by the Engineer.
The office shall be
divided into following rooms by walls with connecting doors:
One room of about
12sqm for Senior Engineer with one toilet.
Two rooms of about
15sqm each, one for the supporting staff and other for site meeting (with
toilet).
One kitchenette of
approximately 6sqm with gas facility.
Rest space shall be
used or veranda.
The Contractor shall
provide six office tables, two secretariat table, two cabinet and 12 chairs all
of a design, standard and finish approved by the Engineer. The crockeries, tea
sets, glass sets, door & window curtain shall have to be provided. The
contractor shall provide one table and 12 chairs for conducting meetings at
site.
Necessary cleaning,
washing, removing of dust of rooms and toilets shall be done by the Contractor
by engaging his own personnel.
The Contractor shall
provide lighting and ceiling fans to the satisfaction of the engineer and the
toilets shall be with mosaic, water basin, shower, one high commode, and one
pan. The required number of electric bulb, ceiling fans, calling bells and
electric power points etc. shall be provided.
There should be one
telephone connection with independent telephone number.
Two numbers mobile
telephone, one for Consultant and other for Employer’s, Project Manager.
3.4 EARTH WORK IN EXCAVATION
3.4.1 Construction
Requirements
Before any excavation
commences, the reference bench marks need to be carefully fixed on the ground
at some suitable place by putting 16mm M.S. bar protecting it by 450 mm x 600mm
concrete covering around it. The bar top should be the reduced level of
benchmark. Bar top should be projected 2cm above the concrete top surface. The
Contractor shall take necessary measure and protect the vertical shoring in
such a way that the entire excavation (including the protective measures)
strictly remains with the shore protection line. If any encroachment is done or
any damages occur to any neighboring building & plots or to RAJUK lands,
the Contractor shall be solely responsible for such damages and shall be bound
to pay all compensation claimed by the owners of these lands.
The excavated earth
excepting those required for back filling will be disposed by the Contractor
and he will carry it away from the site to a safe place to be arranged by him
(Contractor). The site should be kept clean and no earth should be deposited in
or near the site.
The depth of
excavation will be as shown in the plans and as per direction of the Engineer.
The Contractor will keep the excavated level in such a working condition that
it will be possible for him to erect all equipment during the excavation work
and remove them after the excavation of the earth is complete.
Contractor should
fill excess excavated level if any, to the design level by 1:3:6 concrete to
the satisfaction of the Engineer without any extra cost.
3.5 EARTH FILLING
3.5.1 Construction
Requirements
Silty Sand or other
approved materials, free from large lumps, organic or other extraneous
materials, shall be used for fill. Materials from excavation on the sites may
be used as ordinary fill if it is approved.
The fill materials
shall be deposited and spread in successive thin uniform horizontal layers of
about 150mm thick and compacted by use of mechanical or other approved devices
to 98% in standard Proctor in road and pavement sub-base and 95% for other
area.
Tests will have to be
carried out at Engineer’s laboratory to ascertain the nature of the fill
material and the degree of compaction obtained for the filled material for
which samples have to be taken and transported by the contractor at his expense
and as directed by the Engineer.
3.6 BRICK FLAT SOLING (BFS)
3.6.1 Materials
Bricks shall comply
with requirements of First Class bricks unless otherwise required by the Engineer.
The blinding sand will have a minimum fineness modulus of 1.00 and shall be
clean, and free of any organic matters.
3.6.2 Construction
Requirements
The bed for BFS shall
be prepared level and compacted, dewatered and cleared of all loose materials.
Bricks shall be laid
flat in surface-to-surface contact with adjoining bricks and their joints shall
be filled with sand. The sand shall be brushed in until the joints are filled.
Flushing in of sand with water will not be done unless permitted. Bricks shall
not be laid on the floor or foundation bed until the floor or foundation bed is
inspected and approved by the Engineer’s representative.
In case of
multi-layer soling, care shall be taken to stagger or “break” all joints in
placing subsequent courses of soling. No brick shall be laid on loose earth or
earth filling which are not compacted to the desired degree.
3.7 BRICK ON END EDGING
3.7.1 Materials
Bricks shall comply
with requirements of First Class bricks.
The binding sand will
have a minimum Fineness Modulus of 1.00 and shall be clean, and free of any
organic matters.
3.7.2 Construction requirements
Bricks shall be laid
on end edging with their longest side vertical or inclined to a certain degree
with the alignment of the road and short side perpendicular to the road
including necessary excavation filling and ramming to the satisfaction of the
Engineer. The completed work shall be true to line and level and grade as
indicated on the drawings. Interstices between brick edging and adjacent paving
or soling shall be filled by brushing in sand until voids are filled, the
edging shall be sprinkled with water.
3.8 HERRING BONE BOND BRICK PAVEMENT
3.8.2 Materials
The materials shall
comply with the requirements of first class bricks.
3.8.3 Construction
Methods
The bricks shall be
laid either flat or on edge with the shortest side vertical, in a single layer
in a herring bone pattern to the lines, grades, levels, dimensions and cross
section shown on the drawings and as required by the Engineer. The edges/lines
of the layer shall be made with cut bricks to produce a line, which is
compatible with brick soling. The joints shall be filled with sand brushed in
and the completed layer shall be sprinkle liberally with water .
3.9 CEMENT CONCRETE (C.C.) WORKS
3.9.1 Materials
Cement shall be
Ordinary Portland Cement Type-l, sand shall be 50% local sand with minimum FM
1.2, 50% sylhet sand with FM 2.5, coarse aggregate shall be either crushed
stone or picked jhama brick chips as specified in Bill of Quantities, water
shall be potable water.
3.10.3 Construction
Requirements
The specification
shall be the same as for R.C.C works excepting that:
(i) No reinforcement
will be used.
(ii)
Strength/Proportion shall be as noted in Schedule of Items;
(iii) 20mm downgraded
chips of stone shall be used as coarse aggregate or as specified in Schedule of
Item.
(iv) The curing shall
be done for 7 days minimum;
(v) Wooden or steel
tempers or rammers in lieu of vibrators may do compaction of concrete.
If C.C. work is done
over brick soling, it shall be sprinkled with water so that no loss of water
from concrete can occur due to absorption of water by dry bricks. In case sub
soil water tends to rise and wash away C.C. work in foundation, while this is
being done, dewatering of foundation bed shall be done by making sumps and
using pump or manual labor .The dewatering process shall continue until the
concrete has set.
In order to improve
bond with masonry/concrete work coming above it, if required, the surface shall
be roughened before it reaches initial set, by scouring with the help of a
pointed tool or wire brush.
3.10 CEMENT CONCRETE IN FLOOR
3.10.2 Materials
Same as in Article 3.10.1.
3.11.3 Construction
Requirements
Construction shall be
done as per requirements of drawing and the method shall be same as described
in 1.10.
3.11 DAMP-PROOF COURSE (DPC)
3.11.1 Materials
Coarse aggregate
shall consist of crushed stone chips graded from l2mm to 6mm, fine aggregate
shall be Sylhet sand of F.M. 2.5 minimum. Cement shall be Ordinary Portland
Cement Type-1, water shall be potable water.
3.11.2 Construction
Requirements
The surface over
which the DPC is to be laid shall be thoroughly scrapped to remove mud, dirt
etc. and washed clean with clean water and allowed to dry, shuttering shall be
done on both sides of the wall where DPC is laid over walls. The shuttering
shall be strong and so fixed that it does not give in or gets disturbed during
compaction and the concrete slurry does not leak out.
The concrete prepared
by mixing the ingredients shall be laid and tempered thoroughly to make a dense
mass.
The top surface of
DPC in walls shall be in the same level of floor finish and shall not be
carried across the doorways or other openings. The upper layer of cement
concrete floors shall be continued over such openings and shall be laid at the
same time as floor.
The base of the DPC
shall be even. Uneven base shall cause retention of air void between the base
and the DPC, which is not desirable.
3.12 REINFORCED CEMENT CONCRETE (R.C.C) WORK
3.12.1 Materials
3.12.1.1 Cement
Ordinary Portland cements
Type-l conforming to ASTM C-150 or BDS 232- 1974. It shall be free from any
hardened lumps and any foreign material other than the manufacturing
ingredients. Cement shall have a minimum 90% of particles by weight passing the
75 micron sieve. Cement shall not be stocked higher than 6 bags.
3.12.1.2 Fine
Aggregate (Sand)
Fine Aggregate shall
consist of well-graded clean natural sand, free from injurious amount of
organic impurities and deleterious substances and shall have a fineness modulus
of not less than 2.50.
3.12.1.3 Coarse Aggregate
Coarse Aggregate shall consist of well-graded, mechanically
crushed stone chips as specified on the structural drawings
and/or B.Q. and shall be free from any adherent coatings.
Coarse aggregate
shall consist of well graded hard angular fragments of broken or crushed
boulders free from adherent coatings and conforming to the following grading
requirements:
Designated sizes
|
Percentage by
weight passing US Standard sieves having square openings
|
||||||
38 mm
|
25 mm
|
20 mm
|
12 mm
|
10 mm
|
No. 4
|
No. 8
|
|
25 mm down graded
20 mm down graded
12 mm down graded
|
100
-
-
|
95-100
100
-
|
-
90-100
100
|
25-60
-
90-100
|
-
20-55
40-70
|
0-10
0-10
0-15
|
0-5
0-5
0-5
|
The aggregate shall
be well shaped with minimum angular or flaky pieces and shall be clean and free
from deleterious substances. The unit weight of coarse aggregate should not be
less than 1570 kg per cubic meter and the percentage wear on Los Angeles
Abrasion test should not be more than 30.
3.12.1.4 Steel
Reinforcement
Steel reinforcement
shall conform to the specification as stated in "Material" under the
heading Reinforcing bars' .Bar manufactured only from billet steel shall be
used as reinforcing bars. Bars produced from scrap shall not be used as
reinforcing bars under any circumstances. The Consultant shall identify the
source of reinforcing steel from where the Contractor shall have to collect the
bars. Prior to placement, bars shall be tested in the BUET or Consultant's
testing laboratory to ascertain its quality.
3.12.1.5 Water
Water for use in
concrete shall be subject to the approval of the Engineer and shall be potable,
clear and free from injurious quantities of oil, alkali, salts and other
substances that may be injurious to concrete and reinforcement and shall
contain no more than 0.2 percent solids by weight. Suitability of water for use
in Concrete shall be established by laboratory testing of samples.
3.12.1.6 Admixtures
Admixtures or cement
containing additives shall be used where mentioned and .with the approval of
the Engineer.
Where water proofing
properties are particularly required by the work, concrete shall be mixed with
"SIKA PLASTOCRETE SUPER", "FEBPROOF", "SUPER BARBARA
05" "IMPERMO" or similar admixture in approved quantity as per
approval of the Engineer.
3.12.2 Composition of Mix
The strength
requirement and workability shall govern the mix proportion for each class of
concrete:
Class of Concrete
|
28 day cylinder
crushing strength (minimum)
|
Place of Use
|
Aggregates
|
Minimum Cement per
Cum
|
|
Fine
|
Coarse
|
||||
Concrete-I
|
28 Mpa
|
In column, wall and
beam
|
Sand FM 2.5
|
20 mm down graded
|
350 kg.
|
28 Mpa
|
Mat, Slab, Stair
and drop wall, railing and all other RCC works as specified in schedule
|
Sand FM 2.5
|
20 mm down graded
|
350 kg
|
|
Concrete-II
|
21 Mpa
|
In DPC
|
Sand FM 2.5
|
12 mm down graded
|
300 kg
|
Concrete-III
|
17 Mpa
|
In boundary wall,
road, patent stone and all other works as specified in schedule
|
Sand FM 2.5
|
20 mm down graded
|
300 kg
|
Concrete-IV
|
15 MPa
|
Paving slab on roof
|
Sand FM 2.5
|
12 mm down graded
|
250 kg
|
Concrete-V
|
14 MPa
|
Cement concrete
|
Sand
50% FM 1.2
50% FM 2.5
|
20/12 mm down
graded
|
215 kg
|
Concrete-VI
|
(1:5:10)
|
In weak soil pit
filling and temporary concrete
|
Sand
50% FM 1.2
50% FM 2.5
|
20/12 mm down
graded brick chips
|
150 kg
|
3.12.2.1 Trial Mixes
Trial mixes for every
class of concrete with representative materials from site shall be prepared by
the Contractor in presence of Consultant's representative and carried to the
laboratory in accordance with approved procedure. The nominal strength in these
tests shall exceed the specified minimum strength by at least 20%. No concrete
shall be placed in the permanent works until the relevant mix has been approved
by the Engineer.
3.12.3 Preparation
before Mixing of Concrete
Before mixing
concrete, preparation shall include the following:
a) All equipment's
for mixing and transporting concrete shall be cleaned.
b) The platform where
the concrete shall be poured from mixer machine shall be cleaned with water and
free from debris and other harmful materials.
c) Containers for
measuring coarse aggregates, sand, cement, water shall be checked and approved
by the Site Engineer.
d) All debris shall
be removed from spaces to be occupied by concrete.
e) Forms shall be
properly cleaned.
f) Coarse aggregate
shall be thoroughly watered, cleaned of all foreign materials, silt and mud.
g) Reinforcement
shall be thoroughly cleaned of deleterious coatings.
h) Concrete blocks
for maintaining clear cover shall be properly placed.
i) Water shall be
removed from the place of deposit before concrete is placed.
j) All laitance and
other unsound materials shall be removed before additional concrete is placed
against hardened concrete.
k) All reinforcements
shall be checked to verify whether the rods of the specified number, diameter,
length, shape with proper laps have been provided and necessary clearance
maintained as shown in the design drawings. It shall also be checked whether
the rods have been tied rigidly by wires, with the correct spacing in between.
The effective depth shall be checked to see whether it conforms to that shown
in the drawings.
l) No rectification
works, for any part of the proposed R.C.C work, whether it relates to bending,
binding of the reinforcement, or the correction of formworks shall be allowed
to be left for the day of the casting of the concrete. All such rectification's
and correction shall have to be done and completed on the day before casting is
taken up.
m) If any casting
work is done over load bearing brick wall the supporting brick wall shall be
smoothened to avoid adhesion or grip of the concrete with wall resulting in
cracks in the wall due to contraction and shrinkage stresses developed when
setting. This may done by plastering the top surface of the wall and neat
cement finishing and properly coming with water and then placing polythene
sheet on the top of the wall before laying concrete.
n) Vibrator shall be
kept ready for vibrating the concrete.
o) All scaffolding
and shuttering work shall be carefully and thoroughly checked to avoid any
loose joint, support which might give in during casting.
p) Availability of
enough quantity of cement, coarse and five aggregates shall be checked for
completing the casting work.
q) Shuttering shall
be properly wetted before laying of concrete.
r) It shall be
checked whether conduits, pipes and other fitting that shall remain inside the
concrete have been properly laid and placed.
s) Opening for fixing
W.C. pans, pipes, clamps for hooks shall be kept in the forms before casting
concrete, so that concrete is not partially dismantled and disturbed
afterwards.
3.12.4 Mixing
Concrete shall be
mixed in concrete mixer of approved type and appropriate capacity.
Each batch shall be
thoroughly mixed for a period of not less than 1.5 minute after all materials
including the water are in the drum and during this period the drum shall be in
the mixing position and revolve at uniform rate of not less than 14 or more
than 20 revolutions per minute. The cement and sand shall be toughly mixed in
dry condition.
The batch shall be so
charged into the mixer drum that some water shall enter in advance of the
cement and aggregate. The entire content shall be removed from the drum before
the succeeding batch is introduced.
Concrete shall be
mixed in quantities required for immediate use. Concrete shall not be used
which has developed initial set or which is not in place within thirty (30) minutes after the water has been
added. Re-tempering of partially hardened concrete by remixing with or without
additional materials or water, or by other means will not be permitted. The
inside of the mixing drum shall be kept free of hardened concrete at all times.
Mixers which have been out of use for more than 30 minutes shall be thoroughly
cleaned before any fresh concrete is mixed. Unless otherwise agreed by the
Engineer, the first batch of concrete through the mixer shall contain only two
thirds of the normal quantity of coarse aggregate. Mixing plant shall be
thoroughly cleaned before changing from one type of cement to another.
3.12.5 Consistency of Concrete
The consistency of
concrete shall be determined following evaluation of the placement conditions
for each individual section of the work to be decided and approved by the
Engineer. Mix proportions and consistency shall produce a dense, well compacted
concrete with a minimum tendency to segregate under placing conditions, free
from sand streaks, honeycomb, air-pockets, exposed reinforcing steel and other
forms of structural weakness or unsatisfactory appearance.
3.12.6 Transport and Placing
A most thorough and
careful design can be completely defeated by the improper practices in the
handling of ingredients and placing of concrete. Unrestrained dropping,
horizontal flow of concrete is extremely harmful and shall not be tolerated.
Concrete shall be so transported from the mixer and placed in the form that
contamination, segregation or loss of the constituent materials does not occur.
Before placing the concrete, all form work, space and the reinforcement
contained in it shall be thoroughly cleaned of all extraneous matter. Care
shall be taken to fill every part of the forms, to work the coarse aggregate
back from the face so that sufficient mortar will be flushed from the mass to
form a smooth surface, and to force the concrete under and around reinforcing
bars without displacing them.
Walking on recently
poured concrete shall not be allowed.
3.12.7 Compaction of Concrete
Concrete, during and
immediately after placing, shall be thoroughly compacted by mechanical
vibration. The vibration shall be internal unless otherwise authorized by the
Engineer.
For compaction of
concrete, the Contractor shall conform to the requirements of ACI309.
Vibration shall be of
a type and design approved by the Engineer. It shall be capable of transmitting
vibration to the concrete at frequencies of not less than 4,500 impulses per
minute.
The intensity of
vibration shall be such as to visibly affect a mass of concrete of one inch
slump over a radius of at least 450mm.
3.12.8 Construction and Expansion Joints
Expansion joints shall
be constructed at the locations and to the dimensions shown on the plans.
Position and detail of construction joints, not shown on the plans, shall be
planned in advance and approved by the Engineer Placement of concrete shall be
in a continuous operation between consecutive joints.
3.12.9 Special Casting Process for Columns and R.C.C Wall
Minimum of
construction joints shall be allowed in beams, and column of the structures. No
construction joint in columns from below floor to bottom of beam shall be allowed,
column must be cast in a lift, to avoid any construction joint below lintel
level. Special shuttering with opening at middle height shall be used for the
facility of casting. The opening shall be closed after casting of concrete upto
that level without disturbing the green concrete. The Contractor shall prepare
shuttering details ahead of actual work and shop drawings are to be approved by
the Engineer. In any case the safety and stability of formwork shall be the
Contractor's responsibility. No construction joint shall be allowed between
beam, web & roof slab of building. For wall & water reservoir no
concrete shall be placed from a height of more than 1.0m and the shuttering of
the wall shall not be more than 1.25m in height.
3.12.10 Water Reservoir
Admixture of Sika
Plastocrete Super (IS 2645-1975 and IS 9103-1979) 0.2% by weight of cement or
similar product of approved quality at manufacturer recommendation for water
tank is to be used in bases and walls of R.C.C. reservoirs.
3.12.11 Control Tests for Concrete
Sampling: The number, frequency
and location of batches to be sampled shall be decided by the Engineer. The
method of sampling shall be according to ASTM C-172.
Slump: This determination shall be made at the
commencement of concreting, on the occasion of each change in mix proportions,
and thereafter as desired by the Engineer. The testing shall be in accordance
with ASTM C-143, current issue.
Compressive Strength: Test cylinders
150mm in diameter and 300mm high shall be made at the site of the work in sets
of three (3) from each thirty (30) cubic meter of each class of concrete or
fraction thereof or as directed by the Engineer.
Casting and curing
the concrete cylinders shall be in accordance with ASTM C-31, current issue.
Testing of cylinders shall be done in accordance with ASTM C-39, current issue;
one cylinder at 7 days and 2 at 28-days. Cylinder at 7 days test shall not be
less than 70% of the specified (design) strength.
If the Engineer
allows cubes to be tested instead of cylinders, the cube strength shall be at
least 25.0 percent higher than the cylinder strength specified.
3.12.12 Formwork and Scaffolding
Formwork may consist
of steel sheets of minimum thickness of 14
BG or wooden planks of hard wood of approved variety having a minimum
thickness of 45mm with necessary battens, struts, stringers, beams, ties, etc.
In case of wooden planks the same shall be new and shall not be used more than
three times in contact with concrete.
All formworks,
especially for fair face concreting, must be 12 BG steel sheets and should be
dented, rust free by using of sanding disk etc. before every lift of casting.
Laminated board or the like may be used for formwork for a fair faced finish.
Form lining shall be
in largest practicable panel to minimize joints. Under usual conditions the
following minimum periods between concerning and the removal of formwork shall
be observed:
Vertical sides
excepting beams 48 hrs
Vertical sides of
beams 48 hrs
Soffits for span of 6
meter or fewer 14 days
Soffits from span of
over 6 meters min. 21
days
3.12.13 Embedded pipes and conduits
The Contractor shall
co-ordinate among all trades like civil, electrical, plumbing, mechanical etc.
in placement of pipes, conduits, equipment and other accessories and shall
provide necessary opening in the slabs. Concrete shall not be poured before
placement of pipe and concealed service lines.
Conduits shall not be
spaced closer than 3 diameters or widths on centers.
3.12.14 Surface Finish and Remedial Treatment of Surfaces
Unless otherwise
provided on the plans, all reasonably true and even surfaces, which are of
inform color and texture, and free from stone pockets, honeycomb, depressions
or projections, shall be considered as acceptable surfaces. Immediately after
the removal of forms, all cavities produced by form ties and all other holes,
broken comers or edges and other defects except air bubble holes, shall be
cleaned and after having been kept saturated with water for a period of not
less than two hours shall be completely filled, rammed and made good with a
mortar or concrete of the same proportions as used in the concrete being
finished.
The holes shall be
completely filled by use of a pressure gun or hand rammed method as directed by
Engineer's representative.
Any remedial
treatment to surfaces' shall be agreed with the Engineer following inspection
immediately after removing the formwork and shall be carried out without delay.
Any concrete, the surface of which has been treated before being inspected by
the Engineer, shall be liable to rejection.
Broom finishing shall
be made for all slabs to receive artificial patent stone, terrazzo flooring, and
using wire broom after the concrete is partially set.
3.12.15 Curing and Protection
Concrete shall be
protected against harmful effects of weather for a period of not less than
seven (7) days immediately following the placing of concrete.
All concrete surface
shall be covered with two thickness of wet burlap which have been spot
stitched, or wet jute felt or gunny bags as soon after placing of concrete as
it can be done without marking the surface and kept thoroughly wet by
continuous sprinkling of water for a period of not less than 21 days after the
concrete has taken its filial set.
In lieu of continuous
sprinkling, plastic sheeting or plastic coated burlap may be used to prevent
moisture loss. The concrete shall be pre-moistened and the plastic sheeting
shall be held securely in place so that positive moisture seal is provided to
retain the curing moisture during the 14
days curing period. From of perforated sheeting shall be without delay
repaired or replaced with acceptable material.
Ponding, which is
most efficient method, shall be used for curing slabs. For the first 18 to 24
hours, the exposed surface is covered with moist hessian or canvas. After that
small bank of dykes of lean mortar are built around and along the slab, into
number of rectangular ponds and filled with water. This method is suitable for
floors, roof, slabs etc.
3.12.16 Testing Requirements
Concrete shall
consist of a mixture of Portland cement, fine and coarse aggregate and water.
The proportions in which the various ingredients shall be used in the concrete
mix for various work, shall be designed in accordance with the specified
strength and suitable workability. Lateral shall conform to the requirements
specified below and in the relevant sections Material Specifications.
Construction shall be
according to these specifications. Contractor shall follow the following standards
of American Society of Testing Materials along with the Building Code
Requirements for Reinforced Concrete ACI 318-89 for Specification not covered
in these Specifications. In case of differences between specifications
contained in this book and those of ASTM or ACI, the specifications specified
in this book shall stand.
3.13 PILING
3.13.1 Piling Work by Direct Mud Circulating Method
a ) Boring Operation
The piles shall be
bored (by direct mud circulation method using Bentonite as Drilling fluid),
cast-in-place reinforced concrete piles of nominal diameters as per design and
drawing. The nominal diameter of piles is defined as the inside diameter of the
temporary guide pipe which is used to carry out the boring and which is later
on withdrawn as described hereafter .
b ) Advancement of Guide Pipe
The guide pipe shall
be installed at the surfaces and therefore boring shall be executed by means of
a chisel attached at the end of API rods. The borehole shall be filled with
drilling slurry, which circulates through the API rods and the chisel at the
base. The slurry shall flow up along the sides of the boreholes and cuttings
are removed to the surface where they are separated from the slurry by
decantation and the use of demander. The same slurry after removal of the
cutting may be recalculated. Because of high viscosity (specific gravity being
1.2 to 1.3) the slurry stabilize; the
side of bore hole and in addition the hydrostatic head due to higher specific
gravity does not allow the bore holes to collapse, and also the back flow of
water into the bore hole is avoided. Further the bentonite forms a thin film on
the side and acts as a further protection against caving-in.
3.13.2 Concreting of Bore Holes
a ) Mix -Proportions
The most reliable
results in concreting under water in a confined space are obtained when the
slump of concrete being deposited is controlled within the limits of between
l50 mm to 200mm for standard slump cone.
b) Placing
The piles shall be
concreted by means of the method using tremie pipes. The 200mm dia tremie pipes
shall be placed in the borehole so that they are about 300mm above the base of
the hole. A funnel shall be fixed on top of the tremie pipes and concrete shall
be introduced into the funnel by means of concrete bucket.
c) End of Concreting
As concreting
proceeds the level of the slurry will rise in the guide pipe and/or flow
through the top of guide pipe, concerning shall continue until it has reached
an elevation of minimum 1.5 Meter higher than the soffit of future pile cap
which means the cut-off level of pile.
3.13.3 Penetration
of Piles
Piles designed on the
basis of soil tests are of different length but actual length of piles shall be
determined on the basis of actual load test as described later in this section.
The Engineer-in-charge may at his own discretion order the Contractor to vary
the penetration of some or all the piles as the case may be.
3.13.4 Limitation
of Boring Sequence
No boring operations
shall take place nearer than 3 Meter from any pile for which concerning
operations are in progress or from any newly completed pile until at least two
days have elapsed from the last concerning operation on that pile.
3.13.5 Samples and Boring Logs
Two soil samples
shall be taken from the bottom 300mm in each borehole and shall be preserved in
sealed and adequately leveled glass until personally inspected by the
Engineer-in-charge who shall then issue instruction regarding the further
disposal of these samples.
3.13.6 Tolerances
The out-of-position
tolerance shall not exceed 75mm (3" inches) in any direction. The
out-of-plumb tolerance shall not exceed 1% (one per cent) in any direction.
The bow shall not
exceed 50mm (2 " inches) in any direction. In order to control the amount
of bow in the piles, exact records shall be kept of the amount of out-of-plumb
of each borehole and the withdrawal of the casing or guide pipe shall be in the
st1ict alignment therewith.
3.13.7 Inspection
After the boring has
reached its final penetration as stipulated or as may be additionally ordered
by the Engineer-in-charge on the basis of the test load results and ssser data
obtained in the field, and after it has been completely cleaned of all earth
and otherwise made ready to receive the reinforcement and thereafter the
concrete, the Contractor shall so inform the Engineer-in-charge.
3.13.8 Pile Reinforcement
The reinforcement for
each pile shall be assembled on the ground and securely tied by means of
binding wire and welding in such manner as to form a rigid cage. Concrete
spacer blocks specially precast for this purpose shall be securely attached to
the reinforcement at a suitable spacing in such a manner as to ensure that the
concrete cover is maintained throughout and that the reinforcement cage is not
displaced in the caging in the course of the subsequent concreting operations.
Should the Contractor prefer to lower the reinforcement cage assembly into the
borehole in 2 or 3 sections, he may do so provided he observed the same lapping
requirements as for assembly on the ground namely, that the main longitudinal
reinforcement shall be lapped for not less than 40 bar diameters and the spiral
reinforcement shall be double over these laps as approved by the Engineer-in-
charge.
For direct mud
circulation method when boreholes have been thoroughly cleaned and fresh
bentonite slurry circulated for approximately 10 to 15 minutes, the
reinforcement cage then shall be introduced into the borehole.
3.13.9 Pile Top
It has been
stipulated that, the level of the piles at the end of the concreting operations
must not be less than 1.5 Meter higher than the soffit elevation of the future
pile cap or foundation raft. The top portions of the pile shall be inspected by
the Engineer-in-charge or his representative duly authorized for this purpose,
and the Contractor shall then break back the concrete in the top portion of the
piles to the final elevation of the future pile caps, at the same time also
exposing the length of pile reinforcement required for lapping and bond within
the pile-cap.
3.13.10 Load Test (to verify the design capacity)
The load test
stipulated herein is intended for the purpose of providing in the field that
the penetration of piles is adequate to obtain an ultimate load bearing
capacity of the piles of not less than twice the design value. A secondary
objective of this pile-loading test is to establish whether any significant
pile settlement is likely to occur upto the design load values.
b) Location of Test Pile
The test pile shall
be located as instructed in the field by the Engineer-in-charge.
Not less than 28
(twenty eight) days shall elapse between the end of all concreting operations
on the test pile and the application of any test loads.
c) Method of Loading
The apparatus and
methods for the applications of test load must be capable of supplying known
vertical loads to the top of the test pile without including any horizontal
thrust, twist or movement in the pile. Full details of the proposed apparatus
and methods shall be submitted by the Contractor to the Engineer-in- charge for
his prior approval.
d) Loading and Unloading Cycles
The load shall be
applied to in increments of 20 percent of anticipated working load till it reaches 200 percent. Settlement
readings shall be made to an accuracy of 0.001 ft. and shall be taken after the
application of each increment of load. Additional load shall not be applied
until the rate of settlement under the previous increment is less than 0.001
ft. per hour or a period of 2 hours, which over is later.
(ii) Load Test (to determine ultimate
capacity)
The total settlement
shall be equal to or more than 38mm for pile tested for failure.
3.13.11 Test Report
A load test report
shall be submitted in triplicate and shall contain the following information: -
a) The location of
the test pile with reference to previously established monuments or other
permanent feature, drawn in a plan to suitable scale.
b) A bore hole log
showing reduced levels of the existing ground levels, of the top of top pile,
of the toe of the pile and of the ground water table and showing also the
thickness and reduced levels of various soils strata encountered during boring
as well as their visual classification.
c) A time-load
settlement graph plotting the time in hours on the horizontal axis, the loads
in tons and the recorded settlements in thousandth of a foot being plotted to a
suitable scale on the vertical axis respectively above and below the common
time axis.
d) A load-settlement
graph with the load in tons plotted on the horizontal axis and the
corresponding settlements in thousandths of a foot plotted downwards on the
vertical axis all to a suitable scale and annotated with description of
settlements variations with time at critical or otherwise important load
values.
e) A report giving a
general descriptions of the load test and copies of the load test log in
tabular form with observations of loads settlements and time and remarks
concerning any usual noteworthy occurrences during the entire operation;
3.13.12 Steel casing
This part of the
specification deals with the permanent steel casing. For steel casing used
during the boring of the pile see section below-
The steel of the
casing shall confirm to AASHTO standard specification M 183-79 (ASTM A36) or
equivalent.
The minimum wall
thickness of the permanent steel casing shall 10 mm. The minimum length shall
be from 10cm above the bottom of the pile cap to 5m under the river bed or into
firm strata. If the permanent casing is used in the boring operation or if the
handling and transport require a greater thickness to avoid deformation or
buckling, the increased wall thickness shall be provided by the contractor at
his own expense.
3.14 REINFORCING STEEL IN CONCRETE
3.14.1 Materials
Reinforcing steel
shall be of 60 Grade, deformed bars from billet steel as specified on the
structural drawings and shall meet the following requirements.
Quality of
reinforcement steel, its properties including strength, elongation, bending,
splicing, hooking, covering and all related events shall be in accordance with
the requirements of BDS 1313-1991 and ASTM A615M.
3.14.2 Bending of
Reinforcement
All reinforcement
bars shall be bent cold to pertinent dimensions using bending appliances and
method approved by the Structural Engineer.
3.14.3 Placing of
Reinforcement
Reinforcement shall
be placed, supported and maintained in the position shown in the Contract
Drawing and shall be checked and approved by the Engineer before placement of
concrete begins. Unless otherwise permitted by the Engineer, all intersecting
bars shall be tied together with double layer of 22G black iron wire and the
ends of wire shall be turned into the main body of the concrete. Clear cover
must be maintained to the side of reinforcement as shown on the drawing by using
concrete blocks or separators.
3.14.4 Splicing of
Reinforcement
No splices shall be
made in the reinforcement where not shown in the drawing. Wherever it is
necessary to splice reinforcement at points other than those shown on the
plans, Drawings showing the location of each splice shall be submitted to and
approved by the Engineer before the reinforcing steel is placed.
3.14.5 Supports
Precast concrete
blocks or metal supports of adequate strength, of proper dimension and in
sufficient number shall be used for supporting the bars in position. Blocks
shall be of a shape acceptable to the Engineer and designed so that they will
not overturn when concrete is stored. These chairs when used shall provide
proper cover as required and the numbers shall be as decided by the Engineer.
3.14.6 Welding of
Reinforcement
Reinforcement in
structures shall not be welded except where permitted. All welding procedures
shall be subject to the prior approval of the Engineers in writing. In pile
reinforcement welding may be necessary and shall be done in accordance to the
drawing and with the approval of the Engineer. Welding for connecting the
damaged portion of the reinforcement shall be allowed on both sides of the
Re-bar and shall be 50mm of welding length on both sides and on ends.
3.14.7 Concrete
protection for Reinforcement
Unless otherwise
shown on the plans, the clear covering of reinforcement for different types of
members shall be as follows: (please also see structural drawing)
Mat bottom 75
mm
Mat side 50
mm
Column
All sides, above FGL 40
mm
Beam
Side, Top and Bottom 40 mm
Walls (Above 250mm)
Exposed face 50 mm
Inside face 20
mm
Slab & Stair
Bottom 20 mm
Top 20
mm
3.14.8 Protective
Coating
All exposed
reinforcing steel at construction joints shall be protected with a brush coat
of neat cement, mixed to a consistency of thick paint, within one week after
the placing of the initial concrete, unless it is definitely known that the
steel will be embedded within 60 days. This coating shall be entirely removed,
by lightly tapping with a hammer or other tool, more than one week previous to
the placing of the final pour.
3.15 BRICK
WORK 250MM THICK AND ABOVE
3.15.1 Materials
All materials shall
meet the requirement of the relevant sections of Material Specifications.
3.15.2 Mortar: Mortar of brickwork
unless otherwise required shall consists of 1 part of cement and 6 parts of
sand by volume.
The mixing shall be
done on a clean hard platform with watertight joints to avoid leakage. The
mixture should be covered with polythene sheet or other means so that dust or
other foreign materials cannot be deposited. At the close of each day's work,
the mixing trough and the pans shall be thoroughly cleaned and washed.
Mortar shall be mixed
in quantities required for immediate use within 30 minutes of mixing. Mortar,
which has taken its initial set, shall, on no account be used on the work, nor
shall it be remixed with or without additional materials or re tempered by
other means.
3.15.3 Construction
requirements
No bricks shall be
used until they have been thoroughly soaked in clear water for at least eight
hours. Soaking shall be discontinued one hour before use. Care shall be taken
that the bricks are clean and free from lime or dirt of any kind. If necessary,
bricks shall be scrubbed clean by steel brush and washed. Water in soaking vat
shall be replaced at regular intervals to avoid concentration of salt and dirt.
Vat for the soaking of brick shall be constructed above the ground with a
height of about 1 meter and size enough to soak sufficient for a days work. For
clearing the dirty water a hole shall be kept at the bottom of one side. The
vat shall have two chambers, one for soaking brick and one for clean water to
be used for mixing mortar. After the days work, the vat shall be cleaned,
filled with fresh water and sufficient number of bricks shall be submerged in
the vat for overnight soaking.
3.16 125MM
THICK BRICK WORK
3.16.1 Construction
Requirement and Materials
Materials and method
of construction shall be as stated in item 1.18 except that the mortar shall
consist of 1 part of cement and 4 parts of sand.
3.17 PLASTER
ON BRICK MASONRY
3.17.1 Materials
Materials shall meet
requirements specified below and in the relevant section of Material
Specifications.
a. Cement shall be Ordinary Portland Cement
Type-I ASTM C-150 or BDS 232:1974 unless stated otherwise"
b. Sand shall be clean well-grade natural
sand having a fineness modulus of 1.20. Sand shall be washed carefully in water
to get rid of the trouble of saltpeter action in plaster and dampness to the
wall due to efflorescence. Sand shall be screened by a 100 mesh wire netting
sieve.
c. Water shall be potable and clean and
contain no salt or organic materials.
d. Admixture shall be mixed with the cement
mortar of approved quantity where item in BOQ is specifically mentioned.
3.17.2 Surface
preparation
Before application of
plaster, the joints in brick walls shall be adequately raked out where
necessary and smooth concrete surfaces shall be roughened to provide key. The
surfaces shall be scrubbed clean of loose materials and soaked with water and
kept damped for 24 hours in case of brick masonry.
3.17.2 Construction
requirements
All concealed utility
service lines, conduits, pipes, clamps, door/window frames and other inserts
must be in position before plastering commences. Chiseling and patch repairing
of plaster shall not be permitted.
Cement and sand
properly mixed with water in the proportion as specified shall be laid on clean
walls to a thickness of 12mm. Thicker plaster on an average upto 20mm may be
necessary for the uneven face of the 250mm wall. The surface and level of
plaster should be checked by placing the straight edge horizontally, vertically
and at different angles.
3.18 PLASTER ON R.C.C SURFACES
3.18.1 Materials
Materials shall be
same as plaster on brick surface.
3.21.3 Construction
Requirement
When a flat smooth
concrete surface such as ceiling, column or beam shall be plastered, the
surface shall be roughened beforehand by picking thoroughly with a suitable
sharp picking tool and then watered. Plaster shall consist of 1 part cement and
4 parts sand and have thickness of 6mm and shall be applied in a single coat, where
plaster on concrete surface is required 12mm thick, it shall consist of two
coats, under and finish. The under coat shall consist of a grout application
and shall have minimum thickness of 6rnm and shall be leveled with straight
edge and scratched for key.
3.19 NEAT-CEMENT (SKIRTING/DADO)
3.19.1 Materials
Materials shall meet
requirement as stated in item in 3.17.1.
3.19.2 Construction requirements
Wall plaster, if any,
shall be removed along the floor to the required height and the surface shall
be thoroughly scrubbed and wetted before applying the underbed. The second
undercoat shall have a nominal thickness of6mm'and the total built-up thickness
will be same as that of the plaster on the wall. A3mm deep and 3mm wide groove
shall be formed where skirting/Dado meets wall plaster.
The skirting/Dado
shall be installed flush with the finished wall surface. The intersection with
the floor shall be a right angle and the top of the skirting/ Dado shall be
straight and sharp.
The underbid shall be
laid as uniformly as possible and allowed to become firm before scratching for
key and subsequently allowed becoming thoroughly dry before applying the
second. Undercoat. A neat cement paste 3mm thick shall be spread evenly over
the second coat and shall be steel trowelled under firm pressure to produce a
dense uniform smooth surface free from trowel marks.
The work shall be
cured and protected from weather for at least 10 days immediately following the
installation.
3.20 MAKING GROOVE ON WALL SURFACE
3.20.1 Construction
Requirement
The work covered by
this item shall consists of making groove of 38mm wide & 25mm deep and to
be provided on all types of wall surface as per drawing and direction of
Engineer. Before making groove wall shall be chiseled to attain the required
depth of the groove. Care shall be taken for chiseling. In case of any damage
the Contractor shall make good to the damage at his own cost.
3.21 MAKING GROOVE IN R.C.C CASTING (ON RAILINGS DROP WALLS
& R.C.C WALLS)
3.21.1 Description
Fair-faced concrete
of drop wall, railing and R.C.C wall shall have 20mm deep grooves as shown on
the drawing or as per direction of the Engineer. All horizontal grooves shall
be 40mm wide in the front and 30mm wide at the back and all vertical grooves shall
be 25mm wide in the front and 20mm wide at the back.
3.22 NEAT CEMENT FINISHING
3.22.1 Description
The work shall
consist of applying neat cement finishing over green plaster/concrete surface
using cement slurry, rubbing smooth with steel trowel curing for 7 days etc.
complete in all floor or where necessary as per requirements and direction of
the Engineer.
3.23 PATENT STONE FLOORING
3.23.1 Materials
Cement: Ordinary
Portland Cement Type-l.
Sand: Sand shall be as specified in the Bill
of Quantities.
Coarse aggregate: Coarse aggregate
shall be 12mm downgraded crushed stone chips Crushed stone chips and sand shall
be properly washed and approved by the Engineer.
3.23.2 Construction Requirements
Materials and
construction shall be in accordance with the requirements of item 1.13. Here of
for Concrete Class-m. The flooring shall be laid preferably not later than 24
hours after the floor slab is poured. When flooring is to be laid on an older
concrete slab, the base surface shall be thoroughly cleaned of all loose
materials by stiff wire brush, roughened if seemed necessary and washed and
soaked with clean water. Surplus water shall be removed and a dense cement
grouting is applied to the surface before flooring is placed.
The floor shall be
divided into panels of specified sizes, which shall not be more than 16 sqm by
means of wooden battens. The top of the battens shall be at the level of the
finished floor surface.
The dividing battens
shall be removed carefully after 16 hrs. and the remaining panels shall be
completed in the aforesaid manner. Joints would be marked with thin ropes to
allow cracks, if any, to form along straight line and providing neat
appearance.
The work shall be
cured and protected from weather for at least 10 days immediately following the
laying. Curing shall be done by banding with cement sand very lean mortar or by
only sand. Under no circumstances mud band shall be allowed which shall keep a
permanent stain mark on the floor.
3.24 PARKING FLOORING
Cement concrete 50mm
thick on parking floor slab III basement with screed finish top with concrete
Class-m in a maximum section 3m x 4m and filling the 12mm thick expansion
joints with premixed sand bitumen filler including preparing sub-grade,
centering, shuttering, pouring concrete, breaking stone chips, screening,
mixing, compacting, levelling, curing and finishing etc. all complete including
the supply of all materials and labor as per drawings, specifications and
direction of the Engineer.
3.25 TERRAZZO TILE FLOOR
3.25.1 Construction Requirement
Terrazzo tiles shall
be if not otherwise stated 200mm x 200mm x 20rnm composed of 10mm thick
terrazzo topping on a 1:2 cement-sand (F.M 1.5) base and cast in a mould press.
The tiles after casting shall be kept under shade for 12 hours to set and then
in water for at least 10 days to cure. The terrazzo mix shall be as stated in
item 1.32. Sample tiles shall be prepared for approval before full- scale
manufacturing is undertaken.
The tiles shall be
soaked in water for at least 2 hours before laying. The tiles shall be laid
evenly with slight pressure to ensure close contact with bedding mortar. The
mortar shall consist of 1 part of slaked lime to 3 parts of surki. A thin
neat-cement paste shall be trawled over then lime-surki bed immediately before
laying the tiles.
3.26 GLAZED CERAMIC TILES
3.26.1 Materials
Glazed tiles shall be
either local or foreign made as specified in the schedule of works. Glazed
ceramic tiles unless otherwise specified, shall be standard Grade 100mm x 100mm
x 6mm and 150mm x 150mm x 6mm
white/colored interior wall tiles free from warpage, blemishes and dimensional
defects and as per instruction of the Engineer.
Mortar for
installation shall consist of 1 part cement to 3 parts sand (FM 1.5) for wall
and 1:2 for floors.
Grout for tile joints
shall be made of white cement coloured as and where specified with inert
pigments.
3.26.2 Construction requirements
Preparation of wall
surface and application of mortar bed shall comply with the, provisions of item
1.20 & 1.21. If the surface needs leveling a scratch coat of plaster shall
be applied, leveled and scratched for key and allowed to dry for 12 hours
before installing tiles. The setting mortar shall be applied evenly and a
neat-cement paste to a thickness of about 1.5mm shall be trawled to the back of tile and the tile set on firmly
tapped into place to ensure full contact. The joints shall be in specified
pattern and shall not exceed 1.5mm in
width.
The mortar bed shall
be minimum 6mm thick and shall be cut through horizontally and vertically every
400mm to 600mm. The tiles shall be soaked in water for at least 6 hours before
setting. Installation shall be controlled by strings, pegs, spacers, levels or
other suitable methods to ensure correct layout and uniform leveled joints. The
joints shall be grouted, cleaned and damp-cured for at least 7 days.
3.27 FLOOR
TILES/NON SLIP TILE WORK
3.27.1 Materials
Floor tiles/Non-slip
floor tiles shall be of approved brand and type as mentioned in the BOQ or as approved
by the Engineer. The bedding mortar shall be 1:2 cement mortar.
3.36.3 Construction Requirements
The Non slip tile
shall be smooth, water proof, dust pressed with square edges and size of the
tiles shall be between 150mm x 150mm or 200mm x 200mm or 300mm x 300mm. No
border edging or rounding pieces will be used. Length of each size of floor/
wall shall be filled by the tiles completely. The cut sizes if used at the ends
shall be equal in size and as closed to full size as possible by making either
the edge or the center of tile to coincide with the vertical center line of
floor/ wall. The wall/ floor on which the tile shall be applied shall be kept
moistened for 2 hours. The bedding mortar in 1:2 using medium sand (FM 1.5)
shall be applied. The joints in tiles shall be minimum 5mm wide, kept clean for
pointing and to be filled flush with pointing material with white or colored
cement mortar unless otherwise specified.
3.28 MARBLE/ GRANITE TILE FLOOR /WALL/SKIRTING
3.28.1 Materials
Marble/Granite tiles
shall be of Italian/Pakistani/Indian orin polished and having approved texture,
color, and size. Before laying sample marble/granite shall have to be approved
by the Engineer.
3.28.2 Construction Requirements
The tiles shall be
soaked in water for at least 2 hours before laying. The tiles shall be laid
evenly with slight pressure to ensure close contact with bedding mortar. The
mortar shall consist of 1 part of cement lime to 2 parts of sand (F .M 1.5). A
thin neat-cement paste shall be trawled over the cement-sand bed immediately
before laying the tiles.
Constant checks shall
be made with reference to previously established levels controlling the
finished wall surface. Best contiguity between the tiles shall be attempted and
the joints shall be thinnest possible and filled with white cement grout. After
installing, the tiles shall be left undisturbed and protected by suitably
cordoning off the area for at least 15 days.
2.29 WATER PROOFING POLYTHENE SHEET
3.29.1 Description
The work covered under
this item shall consist of supplying and laying in place two layers of 0.075mm
thick polythene sheets over brick flat soling in floor of buildings and where
needed in accordance with the applicable Plans, Schedules and Specification.
3.30 WATER
PROOF MEMBRANE WORK
3.30.1. Description
This item of work
shall be of approved type of reinforced petroleum asphalt sheet (Jiffy seal,
Proofex, Masterpren 1250 or Equivalent) of minimum 1.40mm thickness for the
area under basement raft, side of raft, outside surface of the vertical wall as
per drawing and instruction of the Engineer.
3.31 PVC WATER STOPPER
3.31.1 General
This item will be
done by approved type of PVC Water Stopper having 225mm width and minimum 4mm thickness
for horizontal and vertical construction joint, length to be provided on site
as per drawing or as per instruction of the Engineer.
3.32 LIME TERRACING
3.32.1 Description
The item shall
consist of constructing a layer of lime concrete 2:2:7 on roof slabs in
accordance with these Specifications.
3.32.2 Materials
Lime concrete shall
consist of a mixture of 2 parts lime to 2 parts surki and 7 parts brick chips.
Lime shall be
unslaked lime and shall be mixed by weight. Lime weight shall be measured at
Unslaked Condition and one cubic meter of lime terracing work requires 4.60
mounds (172.16 kg) of lime. Slaked lime shall be screened through 3.35mm sieves
and the residue shall be rejected. The lime stone should be brought to site and
slaked in the ground of the working place.
Surki shall be made
from 1st class (well-burnt but not vitrified) bricks crushed or ground to pass
through a 2mm sq mesh. Surki made from underburned or third class brick shall
not be used.
Brick chips (khoa)
shall consist of 20mm down-graded angular fragments of broken or crushed 1st
class bricks.
3.33 INSULATION ON
ROOF
3.33.1 Description
The roof has to be
washed, cleaned and dried before laying insulation on roof 50/75mm thick
extruded polystyrene insulation held in place with paving slabs or a 75mm thick
layer of suitable gravel laid on top to hold the insulation in place as per
manufacturer recommendation and instruction.
3.34 PAVING SLAB ON ROOF
3.34.1 Material
Cement shall be
Ordinary Portland cement Type-l, sand shall be Sylhet sand of number F.M. 2.5,
coarse aggregate shall be 12mm downgraded stone chips.
3.34.2 Construction Requirement
Paving slab of 50mm
thick shall be Class-IV concrete
cast in blocks of 2.5m x 2.5m to 4m x 4m having clear gaps of 6mm between the
blocks. The concrete laying shall be done in two operations. At first 38/25mm
of concrete to be laid and then wire mesh made of 14 B W G wires having 100mm x
100mm sizes is to cut to the size of the block and laid on the concrete. Then
another layer of 37/25mm concrete is to be cast on the top of the wire mesh and
finished with neat cement finish. The 6mm gap between the blocks shall be
filled up by bitumen and sand. The same process shall be repeated vertically at
least 250mm with the parapet wall including comers of parapet -roof.
3.35 WHITE WASH
3.35.1 Materials
a) Quick or stone
lime b) Gum Arabic c) Water
3.35.2 Application Method
Lime shall be slaked
lime. The wash shall be prepared by mixing and stirring lime and water in such
quantities as will produce a mixture of the consistency of thin cream. When
sufficiently mixed, the mixture shall be stained through a clean coarse cloth.
Gum Arabic in proportion of 11lb. of gum to l5lb. of lime shall be dissolved
along with approved quantity of blue & zinc oxide in the strained wash.
Quantity of white
wash shall be mixed at a time in such a way that one room, or a wall surface
which is visible at a time can be completed.
3.36 COLOUR WASHING
3.36.1 General
Color washing shall
be prepared in the same manner as white wash with addition of the approved
coloring agent. It shall be mixed at one time in sufficient quantity to
complete the entire unit so treated. Color wash shall be applied in the same
manner and to the same specification as white wash and shall be continuously
stirred. All new surfaces and any old scrapped surface shall be given one coat
of white wash and minimum 2 coats of color wash. This should be done in such a
way so that it gives a uniform color and texture.
3.37 SYNTHETIC POLYVINYL DISTEMPERING (SPD)
3.37.1 Materials
High quality SPD from
Berger/ Elite of Bangladesh, shell lime, whiting, putty, sealer, clean water.
3.37.2 Application Method
The surface to be
distempered shall be dry, well cleaned and free from efflorescence, dirt and
stain of grease. The surface shall be given a thorough rub, down to remove all
loose materials and all cracks and surface irregularities shall be repaired
with patching plaster and filler to obtain a smooth and even surface. After the
surface has been properly prepared, the wall shall be washed over twice with a
solution, made from equal proportion of whiting and best shell lime. The mixing
of distemper shall be carried out in accordance with the instruction issued by
the manufacturer of the particular brand of distemper that is to be used.
3.38 PLASTIC PAINT
3.38.1 Materials
The plastic paint
should be Robialac (Berger)/ELITE or equivalent and must be approved by the
Engineer. The priming consists of appropriate type as specified for the paint
by the manufacturer, and shall be applied accordingly.
3.38.2 Application Method
The surface to be
plastic painted shall be dry, well cleaned and free from efflorescence dirt and
stain of grease. The surface shall be given a through rub down to remove all
loose materials and all cracks and surface irregularities shall be repaired
with patching plaster and filler to obtain a smooth and even surface. The
mixing of plastic paint shall be carried out in accordance with the instruction
issued by the manufacturer of the particular brand of plastic paint that is to
be used. Before staling work plastic paint shall be mixed in such way that one
room can be finished with same mix. Plastic paint is to be applied with proper
brushes as supplied or recommended by the manufacturer. A sample area must be
prepared first and get inspected and approved by the Engineer before the
full-scale work commences.
3.39 WATER REPELLENT COATING
3.39.1 Description
The item shall
consist of applying 2 coats of clear silicone water repellent on exposed brick
or concrete surfaces and cement plaster on wall, ceiling and elsewhere in
accordance with these Specifications.
3.48.2 Materials
Silicone water
repellent shall consist of sodium silicate or other alkaline silicates based
clear approved product supplied in original sealed containers bearing the
manufacturer's trademark.
3.40 CEMENT
PAINT/ACRYLIC EMULSION PAINT
3.40.1 Description
The item shall
consist of applying 2 coats of cement/acrylic emulsion paint of approved colour
and Brand over a coat of priming on concrete plastered surfaces and cement
render on exterior wall, ceiling and elsewhere in accordance with these
specifications.
3.40.2 Material
High quality material
from approved manufacturer (Weather/Aclose Master Coat) as stated in the
schedule of works. The materials shall be delivered to site in unopened
original container bearing approved manufactures label.
3.40.3 Application Method
Cement paint shall be
of approved colour. The application of cement paint shall strictly comply with
the manufacturer's instruction. The application shall preferably be carried out
after a period of dry weather. Before application, the surface shall be
thoroughly clean and dry .The paint shall be prepared by mixing and stirring,
paint powder and water in such quantities as will produce a mixture of the
consistency of thin cream. When sufficiently mixed, the mixture shall be
strained though a clean coarse cloth. For mixing cement paint manufacturer's
instruction details shall be followed. Prime coat shall be prepared according
to the direction of the Engineer.
The surface to be
cement painted shall be thoroughly cleaned of all foreign matter by using stiff
wire brush, sand papering or other approved means. Cement paint shall be
applied in 2 coats alternately laid on vertically and horizontally on prime
coat. Each coat shall be perfectly dry before the succeeding one is laid over
it.
3.41 ENAMEL
PAINT
3.41.1 Materials
· 1High
quality Synthetic enamel paint of approved brand.
· Sand
paper
· Putty
made of 2 parts of whiting, one part of white lead mixed together in linsed oil
kneaded with wooden mallets until thoroughly incorporated. After kneading it in
left for 12 hours when it is kneaded again to give smooth workable paste.
Desired pigment may be added if coloured putty is needed.
· Thinner:
3.41.2. a Surface Preparation
Whole success of
painting operation depends upon satisfactory preparation of the surface to be
painted and great majority of defects which occur are due to faulty
preparation. Woodwork shall not be painted unless it is absolutely dry.
3.41.3. b Application Method
The timber surface
shall be painted with two coats of synthetic enamel ready mixed paint of best
quality and approved color over a coat of priming. The paint shall be applied
on appropriate primer after the surface has been finished with filler/putty,
etc. No work shall be done under conditions which are unsuitable for the
production of good result. No exterior painting shall be done in rainy, damp
weather.
After the wood
surface is prepared, the paint shall be applied with brush and spread as evenly
and smoothly as possible. All steel surface shall receive 2 coats of hard-gloss
paint of approved color over a coat of anticorrosive paint. The correct timing
of application of primer coat is a very important factor. Particularly when
humidity is high or dew settles on surfaces in the evening or night. Roughly
speaking, painting of steel work can approximately be started at about 10AM
which is generally the time when all dew has evaporated.
The enamel paint should
be Robialac (Berger) or equivalent
and must be approved by the Engineer.
3.42 FRENCH
POLISHING/POLYURETHANE BASED VARNISH
3.42.1 Materials
French polish is made
by dissolving shellac in methylated spirit, 400 grams of shellac is dissolved
in a litre of methylated spirit without heating. It may be coloured by adding
pigment. A solution is then strained through a double thickness coarse cloth. A
very small amount of plasticiser such as castor oil is sometimes added. Water
proof wood varnish (YACHT BRAND or equivalent) at readily available in the
market will be used as per manufacturer's instruction.
3.42.2 Application Method
French polishing to
door frame and shutters three coats over a coat of primi1lg including cleaning
finishing and polishing with sand paper etc. all complete in all floor. Before
applying polish, the wood surface shall be clean and dry. As methylated spirit
is used as solvent, French polish dries quicker, becomes hardened and more
brilliant than oil varnishes but cracks and scales off. It does not withstand
weathering and should be used only in superior wood works, not subjected to
vagaries of the weather. After cleaning the wood surface, it is coated with a
fl1ler made by mixing 250 grams of whiting in one litre of methylated spirit.
When the fl1ler coat has dried, the surface is rubbed with sand paper.
3.43 TIMBER
WORKS
3.43.1 Construction Requirements for Timber Doors
Timber for shutters,
trims and frames shall be Silkorai/Teak/Chapalish or as specified in the Bill
of Quantity Grounds, studs and blocking shall be in sound J am or other
approved wood. All timber shall be free from sap, shakes, large or loose knots
and defects affecting the appearance, strength and durability of construction
and shall be well seasoned, dried to moisture content of 6% by weight and
treated with non-swelling, non-staining water repellent paintable wood
preservative.
Glue shall be waterproof approved product
consisting of synthetic resin (phenolic, amino plastic or polyvinyl acetate)
emulsion adhesives for wood or any other approved materials conforming BS-1204.
Knotting shall consist of a
uniform dispersion of 25% flake shellac in 75% methylated spirit or other
approved natural or synthetic resin in a suitable solvent and conform to
BS-1336.
Stopping shall be made from
white or red lead and sufficient linseed oil to produce a stiff paste and
conform to BS-544.
Hardware shall be of approved
material, finish, type and make and shall be complete with necessary screws,
trims and all other accessories required for proper installation. All screws
and accessories shall be of suitable size and type and shall match with the
pigment as to material and finish.
Joinery workmanship shall be of the
highest quality. All joints shall be well made, cleanly matched and tight.
Verticals shall be plumb. Joints shall be put together with waterproof glue and
if necessary further secured with finishing nails of softwood or with screws of
hardwood.
All edges of woodwork
shall be carefully trimmed and the arises eased by rounding to a radius 1.0mm.
Doorframes in masonry walls
shall be installed only after the walls are in place and have been cured.
Styles and rails shall be accurately cut and glued together with close fitting
mortise-and-tenon joints which shall be further pinned with corrosion resisting
metal pins of diameter not less than 5mm or with hardwood pins of diameter not
less than 7mm. The joining shall be such as to ensure complete rigidity of
framing throughout.
All faces of frame
buried or hidden in masonry shall be painted with 2 coats of tar paint before
erection. The frames shall be installed plumb and fixed to brick masonry with
flat iron hold fasts (225 x 37 x 6)mm tongued and turned at the ends and to
concrete with No. 12- 90mm long screws with suitable expansion- shields or
fiber-lugs. The holdfasts and fixing screws shall be spaced not over 1 meter
apart. The screw heads shall be countersunk at least 12mm below the surface and
plugged.
Application of surface finishes shall
conform to British Standard Code of practice CP-231.
After erection and
before any finish is applied, all woodwork shall be hand- sanded using a
succession of grit sizes each removing in turn all the coarser grooves created
by the preceding grit. Knots and resinous streaks shall be treated with 2-3
coats of knotting applied evenly and thinly. Nail holes, cracks and cavities
shall be filled in with stopping pressed well home with a stopping knife. Large
holes or knots shall be plugged in with a mixture of red lead and enamel glue
in equal quantities laid hot. Knotting and stopping shall extend slightly
beyond the resinous area or cavity on to the adjacent surface.
Oiling shall be done with linseed oil, either
raw or boiled according to whether a flat or glazed surface is required. Unless
otherwise specified a mixture of raw and boiled oil shall be used. The oil
shall be rubbed into the wood till the surface is dry .The oil shall be applied
sparingly and excess removed to avoid a sticky surface.
A wash coat of sealer
consisting of V4 kg cut of shellac shall be applied first and when dry sanded
lightly. F or internal works, 2 coats of lacquer consisting of 1 kg cut of
shellac shall be applied from a well charged clean brush which shall be worked
on the surface no longer than is necessary to ensure even spreading. F or
external works 4 coats shall be applied. Each coat of varnish shall be lightly
rubbed down with fine steel wool or abrasive paper and dusted before applying
the next.
3.44 DOOR/WINDOW
HARDWARES
The item shall
consist of supply and fitting of best quality approved size and quality
hardware of doors windows or where necessary
3.45 DOOR &
WINDOW PELMET
This item shall be
made of wood of dimensions specified in the drawing or as directed by the
Engineer. The amount of completed & accepted work measured in square meter
shall be paid for at the contract unit price which payment shall constitute
full compensation for furnishing all materials, labor including ruler, holder
etc. complete.
3.46 SINGLE LEAF FLUSH DOOR
3.46.1 Materials
Mechanically seasoned
Chittagong teak wood.
3.46.2 Construction
Requirement of single leaf flush door
The single leaf flush
door of approved size of best quality Bangladesh made ( as approved) shall be
BFIDC or equivalent standard.
3.47 PLASTIC DOOR I UPVC
DOOR
3.47.1 Description
The item shall
consist of supplying, fitting and fixing factory made UPVC hollow plastic door
shutter with door frame in toilet and where necessary including all necessary
accessories like door lock, hinges, stopper, screw etc. all ~ complete as per
Manufacturer's specification, drawing and direction of the Engineer. Before
making full scale supply, the
Contractor shall supply one sample door for approval of the Engineer.
3.48 METAL WORKS
3.48.1 Construction
Requirements
Mild steel pipe shall
be of specified size conforming to the requirements of ASTM A-53.
Structural steel
shall conform to the requirement of ASTM A-36 and shall include plain
structural shapes and plates cut to length or fabricated. Glazing shall be
provided with 3mm thick transparent acrilic panes (sheet).
All steel surface
shall receive 2 coats of hard-gloss paint of approved colour over a coat of
approved anti-corrosive primer unless otherwise specified. Prior to painting,
the surface shall be cleaned of mill scale, rust, oil grease and dirt. Surface
not painted to the Engineer's satisfaction shall be repainted at Contractor's
own cost.
3.49 STEEL
DOOR ANGLE FRAME
3.49.1 Material and
Construction Requirements
The work covered
under this item shall consist of supplying and fabricating M.S angle frame
fitted with brick masonry/R.C.C structure by cutting grooves for clamp &
mending good to the damages and shutter made of 16 BWG steel sheet as per
drawing including supply of all materials, welding, fabrication, hinges,
locking arrangement, hatch bolt, tower bolt etc. complete.
3.50 FIRE RATED DOOR
3.50.1 Construction
Requirement
Steel doors shall be
paneled doors with panels having frame in fire escape as per required size for
3 to 4 hour fire rating with 16 gauge face sheets, formed, welded with internal
reinforcing channels in full height of door and horizontal stiffeners welded to
face sheets at top and bottom the annular space completely filled with small
cell phenolic resin impregnated honey comb core bonded to the face sheets in 16
gauge hollow metal frames including vertical members, threshold, mullion etc.
true to line, dimension and position, smooth finished, including supply of
component parts of the panel and the frame factory finished, phosphatized,
primed and finished with the one coat of silicon alkyd enamel paint, and the
coats of baked enamel, their fabrication and assembly, and supplying, fitting
and fixing appropriate panic hardware and automatic closing devices, packing and
back-up materials, jambs, lock sets, hinges, closures, push/ pull bars,
operators, rowel plugs, bolts and nuts, washers, springs, cleats, buffer
blocks, caulking sealant, weather strips, conforming to standard fire rated
doors for necessary smoke proofing, etc. complete with all essential fittings
and accessories.
3.51 M.S. GRILL I REINFORCED
ALUMINIUM GRILL
3.51.1 Construction
Requirement
The mild steel shall
conform with the requirements of ASTM A-53. The structural steel shall conform
with the requirement of ASTM A-36. These flat and angle M.S. sections are to be
cut to sizes, fabricated, welded (continuous) and to the shape and sizes of the
frame as per drawing. This frame shall have two coats of synthetic enamel paint
over a coat of approved anticorrosive primer. The enamel paint should be of
approved colour. Each frame must have min. 10 nos. of clamps on 4 sides of the
frame.
A frame should be
prepared and deposited with the Engineer for his approval. Only after approval
the manufacturing should start.
3.52 GRILL BY
FLAT BAR FORWINDOWNERANDAH ETC.
3.52.1 Description
and Construction Requirements
The work covered
under this item shall consist of supplying, fitting, fixing, window or Verandah
grill of any design made with F.I. bar including fabricating by M.S. angle/flat
bar frame, welding, painting with two coats of Synthetic enamel paint of
approved quality and color over a coat of primer etc. complete for all floor as
per drawing and direction of the Engineer.
3.53 VERANDAH
GRILL, GRILL GATE ETC. BY MS ROD (10MM DIA)
3.53.1 Materials and
Construction Requirements
The work covered
under this item shall consist of supplying and fabricating M.S rod including
complete manufacturing by welding, fitting, fixing in position using M.S clamp,
locking arrangement, cutting of grooves for clamp and mending good to the
damages, two coat of enamel paint of an approved color over a coat of primer,
scaffolding etc. complete in all floor as per drawing and direction of the
Engineer.
3.54 M.S. GRILL OVER BOUNDARY WALL
3.54.1 Construction Requirement
The mild steel shall
conform to the requirements of ASTM A-S3. The structural steel shall conform to
the requirement of ASTM A-36. These flat M.S. sections and the round M.S. bars
are to be cut to sizes, fabricated, welded (continuous) and to the shape and
sizes of the frame as per drawing. This frame shall have two coats of synthetic
enamel paint over a coat of primer. The enamel paint should be of approved
color. Each frame must have min. 8 nos. of clamps on 3 sides of the frame.
3.55 STEEL FRAMED MAIN GATE
3.55.1 Materials a lid Construction Requirements
Mild steel shall
conform to the latest British Standard specification B.S.785 & B.S. 4
Part-l:1962. The gates shall be fabricated to the details shown on the drawings
or as directed by the Engineer. All features shall be strictly accurate and the
gates shall not be fixed on position until these are approved by the Engineer.
3.56 ROLLING
SHUTTER
3.56.1 Materials and
Construction Requirements
The work covered
under this item shall consist of supplying, fitting and fixing of rolling
shutter made of 24 SWG G.P. sheet unit minimum 69mm width having 10mm &
l2mm dia circular folding at ends, rolled in machine, locked together properly
to form rolling shutter top of the shutter to be fitted with circular spring
box made of 22 BWG sheet, containing best quality spring made in China, nutted
with 38mm G.I pipe at one end and the other end nutted to shutter in/c fitting
the G. I. pipe again with 375mm x 300mm x 6mm pankha at ends with side guide channel (side channel consist of
50mm x 100mm x 6mm M.S. plate with 2mm x 19mm x 3mm F. I. bar middle channel
consist of 2 x 150mm x 6mm M.S. plate with 2mm x 19mm x 6mm) fixed to wall or
column with clamps (minimum 3mm x 25mm x 6mm), mending the damages, bottom end
of shutter fitted to folder G. P. sheet (minimum l25mm width, two layer) which
is again fitted to 25mm x25mm x 3mm angle, providing handle both sides, (with
F.I. bar 25mm x 6mm riveted) and locking arrangement both sides, painting two
coats with approved colour and brand of synthetic enamel paint over a coat of
priming etc. complete in all respect as per drawing, design and direction of
the Engineer (Rolling shutter must be riveted at sides with G.P sheet and patty).
3.57 GLASS WORK AT DOOR, WINDOW, CURTAIN WALL ETC.
3.57.1 Construction
Requirements
Materials and
Products:
Doors, windows, curtain walls etc. shall be of approved
standard conforming to the U.S. Architectural Aluminum Manufacturers Association
(AAMA) or ETA specifications. The frames and sash members shall be of extruded
shape made of 6063- TS high quality aluminum alloy having a minimum section
thickness of 2rnm unless otherwise shown on the drawings or indicated in the
schedule of items and shall conform to AAMA or BTA standard.
Fasteners, Hardware
and anchors:
Fasteners, hardware and anchors shall be of aluminum or
non-magnetic, non-corrosive material compatible with aluminum. All windows
shall be provided with non-jamming latches of rocker type designed to be locked
from inside. Window locks shall be flush type as per approved equivalent. The
doors shall be provided with cylindrical locks and suitable built-in
non-jumping latches and bolts.
Security locks shall
be pin type mortice lock, 6 or 7 pins and adaptable to Master, Grand master and
Great Grand Master keys. Sliding windows and doors shall be fitted with
adjustable sealed bearing sheaves of durable hydrated nylon or approved
equivalent. Closers, Push/pull and kick plates shall have to match with the
frames. Any other hardwares to be incorporated in the work shall also match
with the frame. Assembly and installation screws shall be of stainless steel.
Doors, Windows, curtain walls etc. shall be installed with teflon injected
expanding bolts, Sills shall contain adequate provisions for drainage. Head,
sills and jamb members shall be of one piece construction.
Glass Pane: Glass shall be 6mm
thick tinted dark bronze float glass panes (Japan or Equivalent) or as per
drawing, schedule of item and direction of the Engineer.
Glazing Beads: Glazing beads shall
be aluminum shape-in interchangeable type.
Glazing Strips: Glazing strips or
channels shall be of formed neoprene of acceptable quality
Weather Stripping: Weather stripping
shall be of neoprene or silicon treated woven wood or approved equal.
Joints: joints shall be
mechanically done square (telescopic) joints. No mitred Joints shall be
accepted. No forced fitting shall be accepted. All units shall be fabricated at
the factory to accurate dimensions. It shall be rigid and designed to permit
complete weather stripping. In principle, the parts should be put together by self-tapping
screws.
Surface Finish: All exposed surfaces
of aluminum members shall be factory finish and of substantially uniform
appearance conforming to "Architectural" standard.
Accessories: Accessories
necessary for proper fixing and preparation such as \ anchors, clips, fins,
sub-frames, metal sills, mullion, covers, casing, other trim, cleaning anchors,
glazing beads, weathering and glazing strips, hardware and mechanical operators
shall be supplied ready to set in place with the door, window, curtain wall
units. Steel or wood sub frames shall be painted with Zinc-chromatic primer in
case of steel and with wood preservative in case of wood. Steel anchor shall be
properly insulated from aluminum frame.
Sealant: Sealant shall be one
part elastic compound of "Architectural" grade caulk and shall be in
matching color or as approved by the Engineer.
Shop Drawings: The Contractor shall
prepare detailed design of all work involved in line with the Consultants
design and prepare Shop Drawings for the total work and submit to the Engineer
for approval before factory fabrication. All exterior doors, windows and
curtain walls shall be designed to withstand a wind pressure of 30Ib/sft.
Installation: All units shall be
assembled at site under proper conditions, erected, fixed and glazed in place
in strict conformity with manufacturer's instruction. All cut-out operations
for hardware preparation shall be made accurately and reinforced as required.
All doors, windows, curtain walls etc. shall be set plumb, square, level and in
exact alignment with surrounding works and shall be securely anchored ready for
operation. All joints between the masonry openings and frames hall be caulked
and sealed after installation of the frames. All installation works shall be
done and finished in such a way as to ensure a free and smooth operation.
3.58 WOOD
STRIP FOR FIXING OF ALUMINUM CURTAIN RAIL
The work covered
under this item shall consist of supplying, fitting and fixing of C.T. wood
strip (62mm x 25mm x 20mm) for fixing of aluminum curtain rail as per design
and drawing, fitted and fixed in position including supply of screws, nail and
two coats of french polishing over a coat of priming etc. all complete as per
drawing, specification and direction of the Engineer.
3.59 GLASS WORK
The work covered
under this item consist of supplying, fitting and fixing glass in Aluminium
doors, windows, partitions and where necessary including cost of neoprene,
fitting & fixing in position, all necessary accessories etc., complete in
all respect as per drawing and direction of the Engineer.
All glass shall be
sheet glass or float glass of approved quality. Glass shall be flat surface, no
scratch, no distortion and absolutely transparent.
3.60 RAILING WITH STAINLESS STEEL PIPE
The work covered
under this item consist of supplying, fitting and fixing of railings stainless
steel pipe reinforced by appropriate M.S. rod deeply anchored into concrete
fitted hand rails with same quality pipe as per design, drawing & direction
of the Engineer inclusive of supply of all necessary stainless steel hardware's
nuts bolts, washers etc. all fabrication, installation alignments with perfect
finish and mending good any damages done to other work during installation.
3.61 HAND
RAIL ALONG WALL/TOP OF PARAPET
The work consists of
supplying, fitting and fixing stainless steel or G.I. pipe hand rails in stair
and where necessary on clamp supports in wall etc. all complete including cost
of all materials, labors, fabrication, welding etc. all complete as per
drawi11g, specifications and direction of the Engineer.
3.62 STAIR
CASE RAILING
The work covered by
this items shall consisting of manufacturing, supplying, fitting and fixing
stair railing of standard height with square box post made by through welding
of 2 nos. 25mm x 25mm x 5mm M. S. angle including providing wooden hand rail of
125mm x 7Smm section and 25mm x 25mm bend, engraving each box 150mm in the
concrete by 50mm x 50mm x 6mm anchor plate at base, welding 38mm x 6mm F.I. bar
in inclined plain with the top of the box to fit in the grooved wooden rail by
necessary screws including cutting grooves in concrete, mending good the
damages with C.C. (I :2:4), applying 1st class polishing to hand
rail, 2 (two) coats of synthetic enamel paint of approved quality over a coat
of prime coat etc., finished in all respect as drawings, specification and
direction of the Engineer.
3.63 FALSE CEILING WORK, PARTITION WALL
The work covered by
this item shall consist of supplying, fitting, fixing false ceiling! partition
wall by using hard board/ partex board/ ply wood/ fibre glass having specified
thickness over wooden/ steel frame/aluminium as per design or drawing
including, supply, fabrication of fittings, fixing frame with hanging
arrangement, supply of M.S. clamp, french polishing on timber, painting on
steel frame etc. complete.
3.64 FALSE CEILING
Supplying, fitting
and fixing of l2mm thick gypsum board laminated by mechanical hot press with a
milk white PVC membrane with aluminium T -bar frame in natural anodized finish
at 600mm x 600mm in grid, suspended from ceiling by 12 SWG double ply G.I. wire
fixed to the ceiling by rowel plug, screws, hooks, nails, etc., maintaining
straight lines and desired finished level at bottom face with vertical wooden
strut as required including making holes in slabs, or beams by electric drill
machine and mending good the damages, if any, during the execution of the work
including cost of all materials, accessories, scaffoldings, labor for
installation, screws, nail, etc. all complete as per drawing, design,
specification and direction of the Engineer .
3.65 SURFACE
DRAIN
The item shall consist
of 300mm or 600mm deep drains in accordance with these specifications. The
surface drain shall be constructed in true line and level as per drawing and
direction of the Engineering Representative. 300mm deep drains shall have 300mm
clear width with 125mm thick brick wall ( 1 :4) on 75mm thick cement concrete (
class -VI) base over single layer brick flat soling. The exposed surface will
have 20mm thick cement plaster (1:4) with neat cement finishing and curing at least
for 7 days must be done. The surface drain of 600mm ( avg .) depth shall have
400mm clear width with 250mm thick brick wall (1:6) on 75mm thick cement
concrete base over single layer brick flat soling. The exposed surface will
have 20mm thick cement plaster (I :4) with neat cement finishing. Curing for 7
days must be done.
3.66 APRON
3.66.1 Description
The item shall
consist of construction 50mm thick cement concrete over a layer of Brick flat
soling around the structure in accordance to these specifications.
3.66.2 Construction
Requirement
Cement Concrete of class-V with neat
cement finishing.
Brick flat soling by first class
bricks unless otherwise specified.
Sand shall be clean well graded natural sand
with PM as stated in BOQ.
Water shall be same as required for concrete.
The area specified
for construction of apron shall be thorou1ly cleaned, leveled & compacted
to proper slope & level. Brick flat soling shall be laid over compacted
earth according to specification no.1. 7, then cement concrete of class-V as
per specification no. 1.10 shall be placed over brick flat soling with
maintaining proper level & slope towards drain, simultaneously neat cement,
finish shall be applied on top surface curing for a period of at least 7 days
as prescribed in item no. 1.10 complete as per drawing & direction of the
Engineer.
3.67 R.C.C PAVEMENT
Formation bed shall
be prepared by excavating or filling and compacting to the required level and
profile in accordance with the provision of items 1.4 and 1.6. All soft and
yielding materials and other portions of the sub-grade which will not compact
readily when rolled or tampered shall be removed and all depressions made by
removal of such materials shall be filled with sand of F .M.1.0 and compacted
and the whole formation brought to correct profile and level as per drawing.
An insulation course of sand with a
minimum fineness modulus of 1.0 shall be spread uniformly over the prepared sub
grade and brought to the specified thickness. After spreading, the sand shall
be sprinkled lightly with an amount of water and compacted sufficiently to
secure a dense surface of compacted thickness which will support the brick flat
soling.
Surface course shall be in concrete
Class-III prepared and placed in accordance with the provisions of item 1.13.
The concrete shall be deposited on the brick fiat soling or compacted sand in
successive batches for the full width between the both sides of the road or as
per drawing. The amount of material deposited shall be sufficiently in excess
of that required to form the pavement and to provide a small roll of concrete
ahead of the screed for its full length. After being spread the concrete shall
be consolidated and screened to the required thickness and profile.
Reinforcement in pavement shall be
placed and secured as shown on the plans in accordance with the requirements of
item 1.17 and shall be paid separately.
Constriction and
expansion joints
shall be constructed exactly in accordance with the details
shown on plans and with best workmanship and as per direction of the Engineers'
representative.
Extreme care shall be
exercised in placing, compacting and finishing concrete at the joints to
prevent displacement of the joints and to avoid the formation of honeycombs and
voids. The concrete along the joints shall be thoroughly consolidated by the
use of vibrators.
Curing and protection shall start as soon
as newly-laid pavement is sufficiently, ~ hardened and shall be continued for a
period of at least 7 days as prescribed in item no. 1.13.
After hardening of
concrete the joints shall be cleaned and filled with sand bituminous mastic as
per instruction of the Engineer.
3.68 CLINKER
PAVEMENT
3.68.1 Materials
Materials shall meet
requirements specified below and in the relevant sections of materials
specifications.
Clinker tiles shall
be 200mm x 100mm x 50mm in size well
-burnt clay tiles free from cracks and edge or surface flaws.
3.89.3 Construction
Requirements
The bed shall be
prepared by excavation or filling as necessary to the required level and
profile in accordance with items 1.5 and 1.6.
A brick flat shall be
laid on the prepared sub-grade as per 1.7 and the sub-course in concrete shall
be placed in specified thickness over the brick soling in accordance the items
1.10.
Clinker tiles shall
be laid after the concrete sub-course has been cured for at least 7 days. The
tiles shall be set in the pattern shown on applicable plans and shall be bedded
in a mortar consisting of 1 part of lime to 3 parts of surki by volume.
Immediately before the tiles are bedded, a thin layer of neat-cement paste
shall be soaked in clean water for at least 6 hours before lying.
3.69 ANTI
TERMITE WORKS
3.69.1 Materials
Government registered
chemicals popularly known as the infamous "Dirty Dozen", which
includes widely used material like Dieldrin, Heptachlor are quite - effective
for anti-termite treatment. By use of Dieldrin, complete protection work for
more than 30 years have been achieved in USA. But dieldrin is highly toxic and
is responsible for environmental pollution.
3.68 ROOF
TRUSS
The work under this
item shall consist of supplying and fabrication of Mild steel sections, as per
design and drawing for roof truss including hoisting, fitting & fixing in
position with bolts and nuts or rivets or welded and providing two coats of
anticorrosive paint over a prime coat of red oxide paint, including using
anchor bolts with nut embedded in structure, scaffolding etc. all complete at
all height as per drawing and direction of the Engineer.
3.69 C.I SHEET ROOFING
The work covered
under this item shall consist of supplying & fitting fixing 26 BWG
galvanized iron corrugated sheet roofing on wooden steel frame with auxiliary
fitting such as galvanized screw/J-hook with nut, G.I. perlin limpet &
bitumen washers, putty etc. complete as per direction, at all height.
3.70 EXPANSION & ISOLATION JOINTS COVER WORK
Wall and floor expansion joint
shall be provided with two strands of bitumen impregnated coir rope tightly
wedged into place and covered on the exposed face with aluminum cover with
snap-in clip as per drawing
Roof expansion joint shall be provided
with sand bituminous mastic. Clean coarse snad (FM 2.5) shall be thoroughly
mixed with hot bitumen in the ratio of 30kg of bitumen with 1 CuM of sand and
the resulting mastic, while still hot, shall be carefully poured and rammed
into the full depth of the expansion joint as shown in drawing. The work shall
be done when the contact surface is dry . When inserting mastic into place care
shall be taken not to foul areas not designated for such application.
3.71 PROTECTION
OF VERTICAL CUT
Protection work as
per approved design and drawing of vertical cut of foundation pit upto required
depth and area with sheet piling and / or any other standard method approved by
the Engineer.
The contractor may
follow the design, drawing and procedure supplied by the Consultant for
protection works or he will use with approval of the Engineer, his own method,
design and procedure for protecting vertical cuts and to maintain it throughout
the construction period up to ground floor. The contractor will submit his
design for vertical cut protection to the Engineer for approval. But the
approval by the Engineer of his design will not relieve him from his
responsibility.
The perceptive work
should be done in such a way, the construction of foundation raft or basement
will not be obstructed by these protective measures.
3.72 DEWATERING
The ground water
table should be kept at least 1.5m below the lowest foundation level
(approximately 7m below existing ground level). The contractor shall employ
with approval of the Engineer, his own method and design for the dewatering and
for maintaining it until the construction of the basement floor is complete.
The contractor should submit his design and method for dewatering for the
approval of the Engineer. But the approval by the Engineer will not relieve the
contractor of his responsibility for the successful dewatering and maintaining
it throughout the construction of basement floor.
3.73 CLEARING AFTER COMPLECTION
The Contractor shall
thoroughly clean all work upon completion. Clean off all strains, marks, spots,
and disfigurements from all works, touch up as required, clean all windows
panes, remove all rubbish and debris from building and site and leave premises
clean and tidy and fit for occupation in all respects and to the entire
satisfaction of the Engineer.
3.74 REGULATORY COMPLIANCE
The Regulatory
Compliances shall be followed and maintained as per the provisions mentioned in
the BNBC, Building Act 1996, Real Estate Act 2010, and other provisions imposed
by RAJUK.
PART 3 :
SPECIFICATIONS
SECTION 3B : MEP
WORKS
1. Introduction
This is the proposed engineering designs
and resultant spatial and system requirements for building services. The
building will be used by multiple tenants and the building services designs
will provide for single tenants per floor. The proposed development will be
approximately comprising a 25 storey tower above 4 basement floors.
This development will consist of:
- Basement
4 Floor: parking, ramp, stair, lift PIT, drivers waiting, fire pump room
etc (1024m2 approximately.)
- Basement
3 Floor: parking, ramp, stair, lift core, driver waiting, BMS room
etc(1024m2 approximately.)
- Basement
2 Floor: parking, ramp, stair, lift core, main EME rooms etc(1024m2
approximately.)
- Basement
1 Floor: parking, main, stair, lift core, main EME rooms etc.(1024m2
approximately.)
- Ground
Floor: Reception area, Lift lobby, toilet rooms and retail space.
- st
– 2nd Floors: lift lobby, toilet rooms, pantry room, Office Space.
- 3rd
Floor: Restaurant area, lift lobby, toilet rooms, Kitchen room .
- 4th-25th
Floor: Typical office area, lift lobby, toilet rooms, pantry room.
- Roof
Floor: ODU, Solar Panel, Exhaust fan etc, lift machine rooms, water tanks
and booster pump room.
Building services covered by this report
are:
- VRF
Air Conditioning & Ventilation
- Electrical
& Communications
- Fire
Protection
- Sanitary
- Vertical
Transportation
Once approved, this report will form the
basis for detail design and documentation for the construction of the building.
2. Mechanical Services Design Report
2.1. Introduction
This document has been prepared to outline the design for Proposed
Tower a new office tower to be developed in Dhaka, Bangladesh.
2.2. Scope of Works
The mechanical services will be appropriate to a good
quality office building. All commercial areas will be documented to an open
plan layout for future fit out. Services will generally comprise the following:
Air conditioning to all office areas, commercial areas
and lobby areas
Tempered cooling for lift motor room
Mechanical Ventilation Systems
- Toilets
- Car parks
- EME rooms
Fire Smoke Control Systems
- Stairwell pressurization system for basement floors.
- Natural smoke ventilation system for above ground floor
- Basement car park smoke control system
2.3. Standards and Regulations
Design criteria adopted for mechanical services are
consistent with industry accepted standards for the development and will meet
or exceed the requirements of the relevant Acts and Standards. Some of the
standards to be adopted are as follows:-
a) Bangladesh National Building Code BNBC
b) American Society of Heating, Refrigeration and
Air-Conditioning Engineers ASHRAE
c) National Fire Protection Association NFPA
2.4. Design Conditions
2.4.1. Building Fabric
The mechanical services design will be based on the façade
details provided by the architect. Insulation shall be provided as part of the
building works under all exposed roof slabs and behind façade spandrel panels,
for good performance of the air conditioning system.
2.4.2. Design Temperature Conditions
External
35.5°C dry bulb maximum
27.5°C mean coincident wet bulb temperature at the above
dry bulb
36.0°C dry
bulb maximum for air cooled condensers
These figures are taken from the Bangladesh National
Building Code and are values which are equaled or exceeded by 0.4% of the total
hours during the summer months of May through September.
Internal
Lift motor room 27⁰C
Main lobby / lift lobbies 25⁰C
General office space 24⁰C
Control Tolerance: ± 1.0°C dry bulb; humidity controls
are not provided other than by virtue of cooling coil operation
Occupancy
Open plan office space 1 person / 8m2
Typical Lift Lobbies 1 person / 15m2
Main Lobby/Lounge at Ground 1 person / 5m2
Equipment / Lighting
Open plan office space 20W/m2 / 9W/m2
Typical Lift Lobbies nil / 9W/m2
Main Lobby/Lounge at Ground 20W/m2 / 9W/m2
The air conditioning design is based on the provision of
blinds for perimeter areas that can be closed when there is direct solar
radiation. The high radiant heat load when there is direct solar radiation on
the glass cannot be overcome by the air conditioning system.
2.4.3. Noise and Vibration
All rotating and reciprocating machinery will be provided
with vibration isolation typically comprising of spring and damper mounts.
The mechanical plant shall be designed for the following
Noise Criteria levels:
Open plan office space NR40-45
Lobbies, corridors and toilets NR45-50
Car parks
dBA60
2.5. Design Approach
2.5.1. Air Conditioning Cooling Outdoor
Unit
Separate ODU will be dedicated for each office unit and
common area. Space for ODU will be allocated in floor wise.
2.5.2. Air Conditioning FCU
Dedicated fan coil units will be
installed in each office ceiling space to condition the office areas. Insulated
sheet metal ductwork will connect the FCUs to ceiling diffusers via flexible
ducts. Diffusers will be standard square louvered type in tiled ceilings and
linear slot type in plaster board ceilings. Air return to each FCU will be via
ceiling return plenum. For the future fit out, any enclosed offices that have
walls extending to the underside of the slab for acoustic privacy will need to
be provided with transfer air ducts in the ceiling space so that return air can
be vented back into the general ceiling space. Fan coil units will comprise of
low noise, ceiling concealed type units constructed from metal faced
polystyrene or closed cell foam insulated. Mechanical components such as fans,
cooling coils and air filters will be matched to the load and appropriate for
the occupancy of the space. The blower will be three speed types and will be
manually controlled to match with the cooling demand of the air conditioned
space. Controllers will include on/off, fan speed and set point adjustment and
will be located on walls or columns. As per the client requirement, tenants
will be allowed to control their fan coil units on demand. The condensate drain
from each Fan Coil Unit will drain to one of the drain pipe risers in the
chilled water pipe shafts or sanitary shaft.
Common Area Air Conditioning
The lift lobbies and ground floor
entrance lobby of the development will be air conditioned using dedicated fan
coil units. Fan coil units will be concealed from view in the ceiling spaces
and insulated sheet metal duct work will connect to linear slot type ceiling
diffusers.
Outside Air
Referring to BNBC 2012, the outside air
flow rate for office areas will be 2.5 l/s/person and 0.3 l/sm2 (this is the
same as ASHRAE requirement).Pre-cooled outside air units with energy heat
recovery system will be located beside the ODU and supply to each floor below
via pre-cooled fresh air duct risers. For simplicity and reliability the system
will be constant volume; as such no pre-cooled outside air will be available
for any floor operating in after hour’s mode.
2.5.3. General Ventilation Systems
General
Fans shall be selected to suit the
required duty and ductwork configuration but shall generally be either
adjustable pitch vane axial, single width single inlet centrifugal or in-line
centrifugal.
Toilet Exhaust
A Central exhaust fan will be provided
for the toilets of each zone. A central toilet exhaust fan for office zone will
be located on level 25. Make up air will come via the fresh air introduced into
the air conditioning system from adjacent office space.
Toilets shall be exhausted at the rate
of 25 l/s/sanitary fixture.
Pantry Exhaust
A Central exhaust fan will be provided
for the pantry. A central pantry exhaust fan for office zone will be located on
level 25. Make up air will come via the supply air from air conditioning system
of the office space. Pantry shall be exhausted at the rate of 10 ACH. Both main
toilet and pantry exhaust air will be discharge to heat recovery system.
Hub / IT Rooms
These are part of tenant fitout works.
However, the base building design provision is that Data Hub / IT rooms will be
provided with conditioned air from the tenancy air conditioning system during
normal office hours. A ceiling exhaust fan would be provided to maintain air
circulation and heat removal from these rooms when the tenancy air conditioning
is not operating. A time-clock could be used to turn on the exhaust fans
outside the normal operating hours of the tenancy air conditioning.
Car park Ventilation
All basement parking spaces will be
mechanically ventilated at an average of 7.6 l/s per m2 of floor area which
complies with the Bangladesh Building Code. Car park ventilation system will
comprised with main exhaust air fans on ground floor, and draw the exhaust air
from all basement floors through an exhaust shaft. Multiple jet fans will be
installed in all car park area in both series and parallel array such that the
induction of air can take place through these chains of fans. There will not be
exhaust air duct installed in the car park as the limitation of the height.
Exhaust air will be discharged to outside via a chimney at ground floor.
Make-up air system of basements car park will comprised with axial fans. These
fans will be installed at high level above drive way, and draw outside air from
ground floor via an outdoor air shaft.
The exhaust fans will be operated on
high speed for smoke extracting in the event of fire breakout signaled by the
fire alarm system. The fans will be provided with a fire resistant, generator
backed power supply.
2.5.4. Fire Mode Ventilation Systems
Stair Pressurization System
There are 2 fire escape stairs in this
building. Stair No. 1 is start from ground floor to level 25 and stair No. 2 is
start from ground floor to Basement4. Natural smoke ventilation system will be
provided for above ground floor stairwell. The architect will specify 1.5 m2
external wall opening will be provided on every above ground floors. These
openings will either permanently open or energized by fire alarm system
Mechanical pressurization system will be provided for underground stairwell to
prevent ingress of smoke into the escape path. The system will consist of a
dedicated fan, ducted into the stairwell and then discharge the air to single
grille on basement 1 floor. Counter weight relief damper will be provided at
lowest floor to control pressure within the stair as doors are opened and
closed. Upon activation of any fire alarm signal within the building, the
pressurization fan will be energized. Each fan will be provided with a fire
resistant, generator backed power supply.
2.6. Building Management System
The electrical and mechanical equipment
will be controlled and monitored by a comprehensive, state of the art Building
Management System incorporating Direct Digital Controls (DDC).
Key characteristics of the BMS will
include:
Control and monitoring of VRF AC.
Start, Stop and monitoring of all Core
MEP service Equipment. Status of all fans and pumps to be determined from
different
pressure switches.
pressure switches.
Monitor and record electrical energy
usage at each office zone as well as electrical characteristics.
Control and monitoring of Car park
ventilation systems
Fault and alarm reporting.
Monitoring of pressurization fans
Control and monitoring of Public area,
external area lighting
Monitoring of Diesel fuel storage
system
Interface with hydraulic services for
status and alarm.
Interface
with Fire Indicator Panel for status and alarm
Monitoring,
Controlling, Optimizing and Reporting for all Core MEP services.
3. Electrical Services Design Report
Monitoring of Transformers, MDBs, kWh
metering and Generator Systems
3.1. Introduction
This document has been prepared to
outline the design for proposed Tower, a new office tower to be developed in
Dhaka, Bangladesh.
3.2. Scope of Works
The electrical services will be
appropriate to a good quality office building. All commercial areas will be
documented to an open plan layout for future fit out. Services will generally
comprise the following:
Electrical power substation
Backbone Power distribution system
through BBT
Full Capacity Stand-by power system
Lighting system
General power distribution system
Lightning protection and grounding
system
Fire detection and alarm system
PABX System
BTTB Trunk Line
Master antenna television system
24Hrs Surveillance Solution
Security and access control system
Toll based Car Park with Management
System
Automatic Rising Bollard in main Entry
and Exit.
3.3. Standards and Regulations
The electrical services for the building
shall be designed, installed and tested in accordance with the following
Standards and Regulations.
a) Bangladesh National Building Code
BNBC
b) The Chartered Institute of Building
Services Engineers CIBSE
c) International Electro-Technical
Commission IEC
d) Illuminating Engineering Society IES
3.4. Load Design Criteria
The electrical services design will be
based on the following electrical load densities. The office tenancy electrical
densities have been derived from the estimated number of points, it is
anticipated will be provided within each tenancy fit out.
Location
|
Lighting (VA/m2)
|
Power (VA/m2)
|
ODU (VA/m2)
|
FCU Ventilation
Fans(VA/m2) |
Demand Factor
|
Parking / Stairs
|
5
|
-
|
-
|
-
|
0.8
|
Toilets
|
10
|
-
|
-
|
-
|
0.8
|
Typ Flr Lift Lobby
|
11
|
-
|
-
|
-
|
0.8
|
Typ Flr Office Lobby
|
11
|
-
|
-
|
-
|
0.8
|
Office Tenancy and Main
Gnd Flr Lobby |
11
|
25
|
103
|
30
|
0.8
|
3.5. Electrical Power Sub-station
The HT supply to the building will be
derived from DESCO infrastructure fronting the site at 11kV. An underground
feeder will be taken from this supply to medium voltage switchgear located in
the substation room on basement level 1 floor and step the voltage down to
400/230 volts for distribution throughout the building. The substation room
consists of the high voltage switchboard and the main low voltage switchboard.
The high voltage will be regulated by 11kV LVR and switchgear will be VCB,
indoor type complete with load break switch for incoming supplies and circuit
breakers for outgoing feeds to the transformers. The availability and
characteristics of the power supply will be monitored by the BMS. The main
electrical room will be 2 hour fire rated. The estimated of demand load is
2500kVA. Then 2 set of 1250kVA transformer will be selected.
3.6. Power Distribution System
Set’s of (As per design Requirement) dry
type transformer, suitable for mounting indoors, will be installed on designed
location.
The distribution system will be 380/220
volts 3-phase, 4-wire Multiple Earth Neutral (MEN) system. The switchboards
will be totally enclosed, floor standing and rated at 380 volts, 3 phases, 50
Hz with fault withstand capacity of 50 kA for 1 second or selected to suitable
with transformer capacity. Outgoing sub main protection will be by MCCB. The
switchboards will incorporate automatic power factor correction to keep the
power factor at or above 0.9 for energy efficiency and to prevent supply
authority penalties. Power distribution within the building will be via
vertical riser bus ducts with branch circuit breakers connected to floor
distribution switchboards located within switch rooms on each floor. Bus ducts
will be generally sized based on a maximum 2% volt drop at the electrical
distribution board on each level based on the calculated maximum demand of the
building. This will allow a maximum volt drop of 3% within each floor for
tenant installed cabling systems.1 set of 24-pole panel board will be provided
in each floor electrical cupboard for future connection of light and power
cabling.
3.6.1. Fire Rated Cabling
Fire resistance cabling will be used for
all fire and life safety circuits, inclusive of the following circuits:
a) Car park smoke exhaust fan, Fire
pumps
b) Remote emergency lamps
c) All output signal circuits cable for
controlling life safety equipment
d) Fire exit stair pressurization system
fan
3.6.2. Metering
Digital electrical metering (interfaced with the BMS) will
be provided for the following:
a) Each office floor Distribution Board (will record total
light, power and AC power consumption for the floor).
b) Common area
lighting and power
3.7. Stand-by Power System
Due to the unreliability of the 11kV
mains power network, set/’s of prime rated, diesel engine driven generator
shall be provided for the provision of 100% standby power. In the event of a
power failure the stand-by generator set will start and supply power to the
main switchboard. The generator room is on GF/Basement 1 level and will be
provided with acoustic treatment, inlet and outlet air attenuators for reduce
radiated noise. The generator exhaust pipe will be fitted with a residential
muffler and will discharge at same level. 2set of 1500 liters diesel fuel day
tank providing a total capacity of 10 hours, will be provided for the engines
inside the fuel storage room.
3.8. Lighting System
3.8.1. Lighting System Design Criteria
In general office and back of house
areas, the light level will be designed to comply with Illuminating Engineering
Society (IES) Standard.
3.8.2. Emergency & Exit Lighting
Emergency lighting complying with
international standards will be provided and comprise of single point, self
contained fittings with battery sized for minimum two hour illumination.
Emergency lamps will be non maintained type. Illuminated LED type exit signs
will be provided throughout stairs, corridors and public areas to facilitate
personnel egress in the event of total power failure. Exit lamps will be
maintained type.
3.8.3. Lighting Control
Office
All rotary switches will be provided and
installed as part of the tenancy fit out works.
Public Areas
Automatic remote switching and control
will be provided for all internal public areas, car parking and external
lighting via a lighting control system or the BMS system.
3.9. General Power
General power outlets will be provided
to suit architectural and interior design philosophy (excluding office tenancy
areas which are to be provided as part of the tenancy fit out. General purpose
power outlets will be provided to tenancy corridors for cleaning purposes.
Weatherproof outlets will be provided to outdoor areas. All power outlets will
be provided with the third grounding pin.
3.10. Lightning Protection and Grounding
System
The lightning protection system will be
of conventional Faraday Cage type to comply with NEC and BNBC. The grounding systems
will be provided as follows:
a) Grounding for lightning system
b) Grounding for power system
c) Grounding for pothead and lightning
arrester
d) Grounding for communication system
e) The maximum ground resistance will
not exceed 5 ohms.
3.11. Fire Detection & Alarm Systems
3.11.1. General
The proposed fire alarm system will
enable either manual fire alarms or automatic detection of a fire, and will
feature an "intelligent" Detection and Control panel. This will
operate in conjunction with an emergency warning and inter-communication
system, and will enable fire fighting by a combination of both manual and
automatic means. Fire Alarm Graphic Annunciation Panel will be provided at
Basement 3 level in BMS room. Fire resistant cabling on non-monitored circuits
will be used throughout the building.
3.11.2. Automatic Detection
The primary means of detection will be
smoke detectors, although heat detectors will be provided in locations where
smoke detectors may generate false alarms. The detectors will be selected and
located to comply with NFPA requirements.
A 'fully addressable' fire detection
system will be provided in all areas.
3.11.3. Manual Call Points
Manual call points will be provided to
enable people to signal the presence of a fire. Manual call points will be
provided:-
a) Adjacent to each fire escape stair door
b) At each fire standpipe and hose reel station
Each call point will be ‘fully addressable’ from the
central fire detection control panel.
3.11.4. Fire Detection Control Panel
The fire detection control panel will
respond to one or more positive signal(s) from either the automatic detection
or the manual call points as follows:-
by alerting the security staff
by instigating the fire alarm system within the
appropriate zones
by instigating the broadcast of an appropriate message
via the Public Address system
by instigating the associated pressurization systems and
basement car park exhaust systems
It will also monitor and/or control the following:-
a) emergency warning and intercommunication system
b) fire fighting pumps
c) lifts
d) alarm valves
e) sprinkler system flow switches
f) fire water reserve tank level
g) central AC system shutdown
and finally will be synchronized with the building
management system.
The fire detection and control panel will have battery
back-up in case of mains power failure.
3.11.5. Emergency Warning and
Intercommunication System
The EWIS system, which will be provided
throughout the building, will be used to convey appropriate emergency warnings
to occupants. Two emergency messages (each in dual language) will be provided
on digital memory cards for emergency evacuation system. This will be zoned so
that the suitable emergency evacuation announcements will be broadcast in the
appropriate areas. All occupied areas, including lifts will be provided with
speaker(s). Zoning will be:
a) each floor
b) passenger lifts
c) fire escape stairs
d) basement/carpark
Wiring will be fire resistant to prevent a fire in one area
from hampering an evacuation in another area.
3.11.6. Firefighter’s Telephone System
A fire fighter’s telephone outlet will
be provided at: each 3rd floor within fire escape stairs, each fire escape
stairs entry and substation room to enable direct communication to Fire Command
room. This will enable the fire fighters:-
a) to report directly to the Fire Command Center
b) to receive instructions directly from the Fire Command
Center
3.12. Telephone and Data System
Remote Subscribing Unit (RSU) will be
located at Basement 3 level to receive the incoming telephone service cable
from telephone network. The telephone network will be designed based on 1 line
per 8m2 of tenancy space (minimum).The MDF room will also be located at
Basement 3 level and Sub Patch Panel (SPP) will be located in the electrical
& communications riser room on each floor. Telephone and data structured
cabling will be provided using Category 6 solution system. Cabling will reticulate
from the MPP room to each SPP. Two Telephone Branch Patch panels will be
provided for each floor for future distribution of telephone lines as part of
the fit out works. Cabling utilizing Category 6 Unshielded Twisted Pair cables
will radiate out to all telephone points required and terminate with RJ45
socket outlets.
Data structured cabling will be provided
for the management office on Ground level using UTP Category 6 solution. Final
cabling utilizing Category 6 Unshielded Twisted Pair cables will radiate out to
all data points required and terminate with RJ45 socket outlets Cables will be
run in conduit or on cable tray as appropriate to the area of installation.
3.13. Master Antenna Television System
Provision will be made within the main ELV risers for MATV
back-bone cabling systems to be supported by local service providers.
Splitter connections will be provided at the communication
room / riser for future connection to outlets as part of the tenancy fit out
works.
3.14. CCTV System
Colour Pan/Tilt/Zoom and fixed cameras
with dome/bullet enclosures will be provided throughout the development in
strategic locations such as all entry and exit points, the lifts, car park
entrance and lobbies and lift lobbies. All IP cameras will be connected via
CAT6 cable run through the false ceiling space to a centralized monitoring at
BMS room with sequential switchers. Network Video Recorder (NVR) based storage
system will be included for recording of the cameras.
3.15. Security and Access Control System
All fire exit doors will be provided
with magnetic door contacts to activate an audible and visible alarm at an
annunciator panel to monitor the status of the doors and to detect any
unauthorized entry. A panic button housed in a break glass unit will be provided
for carpark areas and the lift lobby area on each floor. The panic alarm system
will comprise of local audible alarm and an annunciation at the security
control panel. Proximity card readers will be provided for building lift
access, the ground floor lobby entry/exit doors and the car park gate barrier.
A security guard patrol tour system will be provided with check points at
strategic locations to monitor the progress of security guards on their route.
All alarms will be monitored by the security system head-end in the security
control room at ground level.
3.16. Car Park Management System
A proprietary car park management system will be provided
to control entrance and exit from the car park and parking within the car park
and will comprise of the following principle equipment:
Electric boom gates at entrances and exits from the car
park
Proximity card readers at entrances and exits from the
car park
Parking bay sensors to determine the number of used and
spare parking bays
Directional arrows to direct drivers to empty parking
bays
The system will be a proprietary computer based system
supplied by an internationally recognized company.
The main
equipment will be located within the security control and fire command centre
at ground floor.
4. Fire Protection Services Design
Report
4.1. Introduction
This document has been prepared to outline the design for
the Proposed Tower a new office tower to be developed in Dhaka, Bangladesh.
4.2. Scope of Works
All commercial areas will be documented to an open plan
layout for future fit out. Services will generally comprise the following;
Fire water supply system
Automatic sprinkler system
Fire standpipe and hose reel stations
Portable fire extinguishers
Gas System (Clean Agent Fire Extinguisher system)
4.3. Standards and Regulations
The fire protection services will be designed, installed
and tested in accordance with the following Standards and Regulations where
permitted within the constraints of architectural design.
a) Bangladesh National Building Code BNBC
b) National Fire Protection Association NFPA
c) Factory Mutual FM (for third party certification)
d) Underwriters Laboratory UL (for third party
certification)
4.4. Fire Protection System Objectives
The fire protection systems are provided:-
to minimize the risk to occupants from both smoke and
fire
to assist occupants to egress the danger area
to minimize the extent of damage to the structure, fabric
and contents
The fire protection design will encompass a range of
detection, monitoring and fire fighting systems as described in the following
sections.
4.5. Fire Water Supply System
The fire water tank and pump room will
be located on Designed Location. The capacity of the fire water tank is 200 m3
which is adequate to supply the design fire water demand exceeding the BNBC
requirement of 62.5 minutes and also exceeding the NFPA requirement of 60
minutes of fire water rate. This fire water tank and the associated fire pump
stations will serve the entire building.
In accordance with BNBC, design pressure
requirement for proper operation of sprinkler / standpipe systems in each fire
protection zone is a minimum of 310 kPa (45 psi); maximum pressure shall not
exceed 2434.1 kPa (350 psi).
4.6. Fire Pump Stations
The fire pump station will be located
next to the fire water tank in order to provide flooded suction to the fire
pumps. The fire pump station will contain one set diesel fire pump and
accessories and one electrical jockey pump. The fire pump will be designed to
satisfy the fire water demand rate of 1,892 lpm (500 gpm) conforming to NFPA
and Bangladesh Building Code. The fire pump will be automatically operated by
pressure switches installed in the fire pump controller upon a decrease in the
system pressure from the set point which will occur if a fire hose station,
sprinkler or hydrant is utilized. The fire pump will be UL listed / FM
approved.
4.7. Automatic Sprinkler System
An automatic sprinkler system will be
provided throughout the building and shall be designed according to current
NFPA 13 standard. Quick response sprinkler heads will be used in light hazard
areas, including office areas. These will activate faster than Standard
response heads so that a fire can be more quickly controlled in the early
growth phase. Standard response sprinkler heads will be used in ordinary hazard
areas (car park area and plant rooms). Wet pipe sprinkler system will be
provided in:
All occupiable spaces including car
parks and plant rooms except for lift machine room will be provided by
pre-action system and
electrical plant room will be provide by gas system.
electrical plant room will be provide by gas system.
Various sprinkler head types will be
used as follows:
Pendant type heads will be used in
areas with false ceilings
Upright heads will be used in areas
without false ceilings
The site hazard ratings for occupiable
spaces in accordance with NFPA 13 are as follows:
‘Ordinary’ hazard for: all plant rooms
and storage rooms, car park
‘Light Hazard’ for: office area,
corridors, lift lobbies.
The flow rates, system pressures and
bulb temperature ratings will be dictated by the requirements of the NFPA 13.
Flow switches, supervisory switches, pressure switches and alarm valves will be
provided in accordance with NFPA. One wet riser will be provided for each
escape stair.
4.8. Fire Hose Cabinets and Standpipe
Stations
Fire standpipes will be provided inside
each escape stair. At every floor inside each fire exit stair, a 65 mm diameter
hose valve will be provided for fireman and trained personnel use. Fire hose
valve and hose reel stations will be located according to code requirements,
generally adjacent to each emergency exit door and to provide fire hose
coverage across the occupied areas. Fire standpipe and hose stations will
consist of an automatic fire hose reel with a 1”30 meter long rubber hose
complete with nozzle for occupants or untrained personnel use and a 2 ½”hose
valve for trained personnel use. At each fire hose station there will also be a
fire extinguisher and a fire fighters’ intercom point. External fire department
inlet connections for each fire protection pressure zone will be provided at
the entrance to the site to allow easy access for the fire brigade.
4.9. Portable Fire Extinguishers
Dry chemical and carbon dioxide
extinguishers will be provided in appropriate areas throughout the building.
The dry chemical fire extinguishers will be provided in all general areas. A
dry chemical extinguisher will be generally provided for every 550m2 (6,000
ft2) of protected area. The normal UL listed rating will be equivalent to 6A-10
B:C. Carbon Dioxide extinguishers will be provided in electrical rooms. The
carbon dioxide extinguishers will have at least UL rating of 10B:C. The
installation and rating of portable fire extinguishers will be in accordance
with NFPA 10.
4.10. Gas System (Clean Agent Fire
Extinguisher system)
Total flooding clean agent fire extinguishing systems such
as Novec 1230 will be provided for
Electrical substation
Generator room
DATA Room
Each system will be activated by dedicated smoke / heat
detectors. It will include the following equipment.
Local control panel with alarm status indication,
countdown timer for release of gas, manual
override to abort release and
immediate manual release of gas
immediate manual release of gas
Interlock with room ventilation systems to ensure they
are shutdown prior to release of gas
Interface to
fire alarm system to raise an alarm when activated.
5. Sanitary Services Design Report
5.1. Introduction
This document has been prepared to outline the design for Proposed
Tower a new office tower to be developed in Dhaka, Bangladesh.
5.2. Scope of Works
All commercial areas will be documented to an open plan
layout for future tenant fit out. Services will generally
comprise the following;
Potable water storage and supply system
Water treatment, storage and supply system
Sanitary drainage system (sewage, kitchen waste and vent
systems)
Wastewater treatment system
Rain water system (Site drainage by civil consultant)
Standards and Regulations
5.3. Standards and Regulations
a) Bangladesh National Building Code BNBC
b) American Society of Plumbing Engineers ASPE
c) National Plumbing Code NPC
5.4. Water Supply Source & Demand
Design Criteria
Due to the supply pipe from the
government water supply authority will be insufficient, Deep tube well water
will be used for this project. Water supply will come from a deep well located
within the site boundaries and will be delivered to the raw water storage tank
located at basement 4 level. Deep well location will be confirmed following on
site testing. The deep well water will be treated upto drinking water standard
and stored in cold water storage tanks at the same level. The deep well water
quality analysis report is required to design the water treatment system.
Design criteria for water demand calculation is:
Office area 45 L/person/day & 8m2/person
Reception / retail area 45 L/person/day &
6.7m2/person
Irrigation water 5 L/m2/day (200m2 allowed)
Based on these design criteria, the daily water consumption
is estimated to be 130 m3.
5.5. Domestic Water Storage
As a safeguard against disruption of supply and the
resultant consequences, it is proposed to accommodate sufficient storage
capacity to allow for interruption.
The tank capacities will be not less than the following
details:
Main raw water tank at basement 4 level: with a capacity
of 1 day of storage for domestic use.
.
5.6. Cold Water System
5.6.1. General
The system water pressures will be
maintained in the range of 1.4 to 3.5 bar (20 to 50 PSI) which is suitable for
standard sanitary fixtures and comply with BNBC. Water hammer arrestors will be
provided immediately after transfer pumps and in the pipework system. Water
outlets will be provided to plant rooms, garbage rooms, car cleaning bays and
car parks. Water outlets in public areas will have security heads. Cold water
pipes will be PPR or cPVC ( Pipe collars and fire stop seal need to be
installed)
Branch pipes on each floor will be PPR
or cPVC Tenancy water meters will not be provided.
5.6.2. Pressurized Distribution System
Water will be distributed via a
pressurized feed system for controlling the limited pressure level. 3 Duty and
3 standby boosting pumps will lift the cold water from the basement 4 level
storage tanks to the risers.
5.7. Sanitary Drain Services System
The sanitary drains shall be designed in accordance with
recognized standards, and will incorporate the followings:
Separate Soil and Waste pipes from toilet fixtures and
wash basins / pantry sinks
Vents to sewage and kitchen waste systems
Floor drains in wet areas
Condensate drains from air conditioning systems
Wastewater collection
The system will be arranged to minimize
the risk of accidental blockage, but will also incorporate readily accessible
'Roding points'. Appropriate water traps will be provided to ensure that the
drainage system does not become a source of potentially offensive odors.There
will be no drainage point provided in tenancy areas.
Sewage pipe risers will be uPVC; vent
and drain risers will be uPVC.
5.8. Central Wastewater Collection
Wastewater from water closets, urinals, hand basin and sink
will be collected to wastewater collection tank and deliver to the municipal
wastewater treatment plant via septic tank to outside the site. Wastewater flow rate is approximately
21m3/day.
5.10. Rain Water System and Site
Drainage System
Building roof drainage will be collected
and drained via rain leaders into the site drainage system. The rainfall
density design criterion is 100 mm/hour based on Appendix S in BNBC 1993. Rain
leaders will be located within the main sanitary shaft or dedicated shafts.
Rain leader pipes will be uPVC. Pipe collars and fire stop seal need to be
installed. The site drainage design will be by the civil engineer. I understand
that a flood control plan study will be undertaken as part of the civil
engineer’s scope of works. The site will need to be bounded to minimize risk of
flooding in the basement.
6. Vertical Transportation Services
Design Report
6.1. Introduction
This document has been prepared to outline the design for the
Proposed Tower a new office tower to be developed in Dhaka, Bangladesh.
6.2. Scope of Works
The recommended vertical transportation services will be
appropriate to a high quality office building. Services will generally comprise
the following;
Passenger lifts
Fire mode provisions
Finishing
Security
6.3. Definitions
The 5 Minute Handling Capacity of a
group of lifts is defined as the percentage of the building population within
the zone served by those lifts that can be moved in the lifts during a 5 minute
two-way traffic peak period assuming the lifts are filled to 80% of their rated
capacity. The Average Waiting Time is defined as the average time during a 60
minute peak period that a prospective passenger waits after registering a hall
call (or entering the waiting queue if a call has already been registered)
until the responding elevator doors begin to open.
6.4. Standards and Regulations
The vertical transportation services to the building will
designed, installed and tested in accordance with the following Standards and
Regulations
a) Bangladesh National Building Code BNBC
b) European Standards EN81
c) The Chartered Institute of Building Services Engineers
CIBSE
d) American Society of Mechanical Engineers Safety Code for
Elevators and Escalators ASME, A17.1
6.5. Design Criteria
Our proposal would be for the passenger lift system to be
designed to achieve the following criteria. However this will not be possible
within the limitations of the spatial provisions that have been provided for
the lift shafts:
6.5.1. Passenger Lifts
5 min handling capacity 10 - 12%
Car loading factor 80% maximum
Population density 1 person / 8 m2 (CIBSE standards.)
Car departure interval < 45 secs
Acceleration
0.8 m / sec2 Jerk 1.4 m / sec2
6.5.2. Machine Arrangement
Lifting machines will be machine room less, gearless AC
variable voltage variable frequency type.
6.6. Passenger Lifts
Passenger lifts recommended for this project based on our
design criteria comprise of the following:
- Lift Number: P1, P2,
P3, P4
Control: 4 cars destination control
Capacity: 1,050 kg (14 persons)
Speed: 3.5 meters per second
Level Served: B3 – L24
Machine Type: Gearless traction (VVVF)
Handling Capacity: 11%
Average Waiting Time: 40s
- Lift Number: P1, P2
Control: Simplex Selective and
collective
Capacity: 1,050 kg (14 persons)
Speed: 1.75 meters per second
Level Served: GF – L3
Machine Type: Gearless traction (VVVF)
7. Rain
Water Harvesting
Rain water will be collected from roof, ramp and to
some extent surface catchment area and will be stored on the lower basement
level of tank capacity 60m3.Collected water will be treated and next to store
in another reserve tank of capacity 60m3.From that the water will be
transferred to the roof separate tank of capacity 10m3.This water will be used
for gardening, car wash etc.
8. Waste
Water treatment
Waste water will be collected from the wash basin to
store on the basement level of tank capacity 50m3. Collected water will be
treated and next to store in another reserve tank of capacity 50m3.From that
the water will be transferred to the riser in pressurized system to the flash
tank.
Many thanks for your kind feed back and well wishes for your business...
ReplyDeleteThanks for apprecietion
ReplyDeletenice book
ReplyDelete